Safety Recall 23V-700 Steering Wheel (Hands-On-Off System) – 2023-2024 BMW 5 Series / i5 / 7 Series / i7

October 18, 2023 NHTSA CAMPAIGN NUMBER: 23V700000

Inoperative Hands-On Detection System

An inoperative hands-on detection system may fail to detect when the driver’s hands are not on the steering wheel and therefore not engage the emergency stopping assistant system, increasing the risk of a crash.

 

NHTSA Campaign Number: 23V700

Manufacturer BMWeBay logo of North America, LLC

Components STEERING, ELECTRICAL SYSTEM

Potential Number of Units Affected 9,211

 

Summary

BMWeBay logo of North America, LLC (BMWeBay logo) is recalling certain 2023-2024 740i, 740i xDrive, 760i xDrive, i7 eDrive50, i7 xDrive60, i7 M70, 2024 750e xDrive, 530i, 530i xDrive, i5 eDrive40, and i5 M60 vehicles. The ground connection to the steering wheel may not have been attached correctly, resulting in an inoperative hands-on detection system.

 

Remedy

Dealers will inspect and reattach the ground connection as necessary, free of charge. Owner notification letters are expected to be mailed December 8, 2023. Owners may contact BMWeBay logo customer service at 1-800-525-7417.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your BMW has a Recall

 


SIB 32 03 23
2023-10-25

RECALL 23V-700: STEERING WHEEL GROUND CONNECTIONS

This Service Information Bulletin (Revision 2) replaces SI B32 03 23 dated October 2023.

 

What’s New (Specific text highlighted):

  • Recall # added to SIB title
  • Procedure updated
  • Parts Information
  • Claim Information updated

 

THIS REPAIR IS MOBILE FRIENDLY

 

MODEL

E-SeriesModel DescriptionProduction Date
G605 Series Sedan, i5 SedanJune 23, 2023 – September 7, 2023
G707 Series Sedan, i7 SedanJuly 4, 2022 – September 7, 2023

 

AFFECTED VEHICLES

Vehicles which require this campaign to be completed will show it as “Open” when checked either in AIR, AWP, Campaign Summary, or Warranty Vehicle Inquiry.

Please make sure you check your dealer inventory as soon as possible.  You can see a list of affected vehicles in Inventory Campaign Details (ICD) under ROSS.

 

SITUATION

BMWeBay logo AG is conducting a Voluntary Safety Recall (effective October 12, 2023) on certain Model Year 2023 2024 BMWeBay logo vehicles that were produced between July 4, 2022, and September 7, 2023.

A ground wire might not be properly fastened in the steering wheel. This can cause a loose connection which indicates hands are ON the steering wheel even when being driven with hands-off.

 

CORRECTION

Remove the steering wheel airbag. Check the ground wire at the steering wheel horn pad bracket for correct tightness and lack of movement.

 

PROCEDURE

Important Warning for Working on the High-Voltage (HV) systems on BMWeBay logo Group vehicles:

Only properly trained personnel, who passed all applicable HV Technical Training Courses, should perform repairs which require disconnecting, or removal of High Voltage battery components on any Hybrid or Electric Vehicle. Work performed on High Voltage systems by unqualified persons may result in severe injury or damage to the vehicle. Additional safety information is found in Repair Instruction 61 00… “Observe safety instructions when handling electric vehicles”.

 

Additional Information:

Scheduled Maintenance, or Quality Certification 1 (Pre-Delivery Inspection) on Electric or Hybrid vehicles does not require HV technical training.

Prior to disconnecting, or the removal of any HV component, the HV system needs to be disabled and secured (by means of the HV Disconnect Switch) by a properly trained technician, who has a minimum HV Qualification level after completing the Technical Training Course ST1824 (Alternative Drive Part 1). Once the vehicle’s HV system is disabled (the “Blitz” – lightning bolt icon displayed in instrument cluster, see below), a technician without HV Certification may remove a HV component (e.g., EH Heater, EKK Compressor, EME Control Unit, et.), except for the High Voltage Battery.

High Voltage Battery removal and rework can be performed ONLY by a HV Specialist Technician (certified by the Technical Training Course ST1825 – Alternative Drive Part 2), AND with a HV Battery Certification level corresponding to a specific Electric or Hybrid vehicle (e.g., to repair GEN4 battery of G05 PHEV, certification from Technical Training Course “ST2006 – SP44 HV Battery” is required).

 

  1. BEV models only: Deactivate the high voltage system following the repair instructions listed in ISTA/AIR 61 25 900.

 

  1. Remove the steering wheel airbag following the repair instructions listed in ISTA/AIR 32 34 030 and check the ground screw.

 

  1. Using a magnifying glass, visually inspect the ground screw to determine if the screw is fully seated against the horn plate bracket.

 

Note: If the chrome coating on the trim is cracked but the actual trim material is not cracked through, the trim does NOT need to be replaced. If the trim material IS cracked, it will need to be replaced following the instructions listed in ISTA/AIR (32 33 007 or 32 33 021).

 

Is the ground screw in contact with the horn plate bracket? YES, or NO?

YES = Continue to Step 6.

NO = Continue to Step 4.

 

  1. If the ground screw is NOT in contact with horn plate bracket, the screw must be removed, and the threads on the screw and in the steering wheel must be inspected for any burr formation.

 

Note: If there is ANY burr formation on the screw itself and/or in the steering wheel, the steering wheel will need to be replaced along with the screw.

 

  1. If there is NO burr formation on the screw and/or steering wheel, the screw can then be reinstalled with two (1 mm) washers under the screw head and tightened to (2.5 Nm +- 0.5 Nm).

 

  1. If the ground screw is in full contact with the horn plate bracket, check the torque of the screw using a torque wrench (2.5 Nm +- 0.5 Nm). Continue to Step 7 once completed.

 

  1. Check the tightness of the connection as explained below.

A. Press the horn cover from the inside out (upper arrows) to observe any possible movement of the hornplate bracket and screw.

B. To help determine that there is no relative movement, use a 0.1 mm feeler gauge between the bottom of the screw head and horn pad bracket (lower arrow).

Note: The feeler gauge should not fit in between the screw head and feeler gauge IF the screw is fully seated and torqued properly.

Be careful when inserting the screw, because the cable lug is sensitive to force and tensile loads due to it geometry.

 

PARTS INFORMATION

Obtain and confirm the part numbers for your specific vehicle by entering the chassis number in either ETK or AIR which considers specific equipment and/or options.

Please refer to the Parts Matrix for the most up to date ordering information.

For WP # 2 and #4, only use and invoice the part number below.

Part NumberDescriptionQuantity
07 11 9 904 207Washer2 (if needed)
Or
07 11 9 904 208Washer2 (if needed)

 

Additionally, other materials and small parts that are not specified above, such as fluids, lubricants, one-time use screws, nuts, and seals, which must be replaced or installed (according to the ISTA repair instructions/ETK/AIR), are to be selected from the Electronic Parts Catalog, and/or other approved BMWeBay logo resources, according to the respective vehicle type. Invoiced these items separately under the Repair Code listed in this bulletin.

 


Safety Recall
23V-xyz
Steering Wheel
(Hands-On-Off System)
Model Year 2023 – 2024
BMWeBay logo 5 Series / i5 / 7 Series / i7
Issue Date:  10/12/2023

 

Q1. Which BMWeBay logo Group models in the US are potentially affected by this Safety Recall? Certain Model Year 2023 – 2024 BMWeBay logo 5 Series, i5, 7 Series, and i7 models in the US are potentially affected.

 

Q2. What is the specific issue?

The steering wheel Hands-On-Off (HOO) detection system may not have been produced according to specifications by the supplier.  If the driver’s hand’s location was not properly detected, then certain advanced driver assistance system functions may not perform as intended.

 

Q3. Why are other models / vehicles not included in this Safety Recall?

Other models have an HOO system that was produced to specifications by the supplier.

 

Q4. Can I continue to drive my vehicle?

Yes. However, when you are notified by BMWeBay logo of this Safety Recall, please contact an authorized BMWeBay logo center to schedule an appointment as soon as possible. For the latest updates to this Safety Recall, please visit bmwusa.com/recall. If you are not the only driver of this vehicle, please advise all other drivers of this important information.

 

Q5. How did BMWeBay logo Group become aware of the issue?

BMWeBay logo Group became aware of the issue through its quality control procedures.

 

Q6. How will I be informed of this Safety Recall?

Owners of potentially affected vehicles will be notified via First Class mail and requested to schedule an appointment with an authorized BMWeBay logo center to have the remedy performed. Owners can locate their nearest authorized BMWeBay logo center at bmwusa.com/dealer.

To ensure BMWeBay logo has the most up-to-date contact and vehicle information, owners should register their vehicle at bmwusa.com/myBMW.  Registration is free and will give them access to other information specific for their BMWeBay logo vehicle.  Alternatively,  owners can visit bmwusa.com/recall and click on “Manage recall notices and contact information”.

 

Q7. How will my vehicle be remedied?

Potentially affected vehicles will have the system replaced for free which should take about one hour.

 

Q8. Do I have to wait for BMWeBay logo to contact me to have the remedy performed?

Yes.  We are in the process of implementing this Safety Recall to ensure that the necessary parts, tools, and procedures are available.  For the latest updates to this recall, please visit bmwusa.com/recall.

 


Chronology :

On August 24, 2023, during a vehicle test drive to assess long-term quality, it was noticed that the hands-on detection system appeared to continuously, and erroneously, recognize the presence of the driver’s hands on the steering wheel. An engineering review was initiated.

Between the end of August and early October, reviews of technical information were conducted by both the supplier and BMWeBay logo. Additional test drives were also conducted involving other development vehicles equipped with various configurations of steering wheels to examine possible effects on system functionality. The supplier also conducted reviews of their production and process information. The supplier was able to identify that, due to a misadjusted drilling process, the bore hole for the fastening of the ground connection to the steering wheel may not have been produced to specifications. As a result, this could cause a loose connection between the ground cable and the steering wheel.

Analyses indicated that if such a condition were to exist, the capacitance measurement could provide an erroneous reading. This could affect the functionality of the system which, in turn, could also affect the functionality of the Emergency Stopping Assistant (ESA) system.

Vehicle assembly information and supplier production and process records were reviewed to determine the number, and production dates, of potentially affected vehicles.

On October 11, 2023, BMWeBay logo decided to conduct a voluntary safety recall.

BMWeBay logo has not received any reports, nor is BMWeBay logo otherwise aware, of any accidents or injuries related to this issue.

 


12 Affected Products

Vehicles

MAKEMODELYEAR
BMWeBay logo530I2024
BMWeBay logo740I2023-2024
BMWeBay logo750E2024
BMWeBay logo760I2023-2024
BMWeBay logoI52024
BMWeBay logoI5 M602024
BMWeBay logoI72023-2024
BMWeBay logoI7 M702023-2024

 


5 Associated Documents

Manufacturer Notices(to Dealers,etc) – Broadcast Message re BMWeBay logo Recall 23V-XXX: Steering Wheel Ground Connection

RCMN-23V700-3200.pdf 327.667KB

 


Defect Notice 573 Report

RCLRPT-23V700-2183.PDF 217.946KB

 


Remedy Instructions and TSB

RCRIT-23V700-2776.pdf 1492.15KB

 


Recall Acknowledgement

RCAK-23V700-3037.pdf 645.569KB

 


Remedy Instructions and TSB

RCRIT-23V700-6225.pdf 940.113KB

 


Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=23V700&docType=RCL

 


 

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