Safety Recall 23V-622 Front Passenger Knee Air Bag – 2023-2024 BMW X5, X6, X7, XM

September 7, 2023 NHTSA CAMPAIGN NUMBER: 23V622000

Front Passenger Knee Air Bag May Not Deploy

An air bag that does not deploy as intended can increase the risk of injury in a crash.

 

NHTSA Campaign Number: 23V622

Manufacturer BMWeBay logo of North America, LLC

Components AIR BAGS

Potential Number of Units Affected 2,352

 

Summary

BMWeBay logo of North America, LLC (BMWeBay logo) is recalling certain 2023 BMWeBay logo XM, 2024 BMWeBay logo X5 sDrive40i, X5 xDrive40i, X5 M60i, X5 M, X5 xDrive50e, X6 xDrive40i, X6 M60i, X6 M, X7 xDrive40i, X7 M60i, and AlpinaeBay logo XB7 vehicles. The front passenger knee air bag may not deploy as intended.

 

Remedy

Dealers will replace the front passenger knee air bag, free of charge. Owner notification letters are expected to be mailed October 30, 2023. Owners may contact BMWeBay logo’s customer service at 1-800-525-7417.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your BMW has a Recall

 


SIB 65 25 23
2023-09-08

RECALL 23V-622: FRONT PASSENGER KNEE AIR BAG

This Service Information Bulletin (Revision 2) replaces SI B65 25 23 dated September 2023.

 

What’s New:

NHTSA Recall ID 23V-622 added.

 

MODEL

E-SeriesModel DescriptionProduction Date
F95X5 M Sports Activity VehicleJune 14, 2023 – August 15, 2023
F96X6 M Sports Activity CoupeJune 20, 2023 – August 15, 2023
G05X5 Sports Activity VehicleJune 13, 2023 – August 16, 2023
G06X6 Sports Activity CoupeJune 12, 2023 – August 15, 2023
G07X7 Sports Activity VehicleJune 12, 2023 – August 16, 2023
G09BMWeBay logo XM Sports Activity VehicleJune 19, 2023

 

AFFECTED VEHICLES

Vehicles which require this campaign to be completed will show it as “Open” when checked either in AIR, AWP, Campaign Summary or Warranty Vehicle Inquiry.

Please make sure you check your dealer inventory as soon as possible.  As of September 6, 2023, you can see a list of affected vehicles in Inventory Campaign Details (ICD) under ROSS.

 

SITUATION

BMWeBay logo AG has issued a Delivery Stop (effective September 5, 2023) on certain Model Year 2023 – 2024 BMWeBay logo vehicles that were produced between June 12, 2023 and August 16, 2023.

As of September 5, 2023, this Delivery Stop has been upgraded to a Safety Recall.

The front passenger knee air bag may not have been produced according to specifications by the supplier. In rare cases, the air bag may not deploy exactly as intended in a crash, which could increase the risk of injury.

The Recall Notice and Q&A have been attached for further information.

 

CAUSE

The front passenger knee air bag may not have been produced according to specifications by the supplier.

 

CORRECTION

Replace the front passenger knee air bag.

 

PROCEDURE

 

Important Warning for Working on the High-Voltage (HV) systems on BMWeBay logo Group vehicles:

 

Only properly trained personnel, who passed all applicable HV Technical Training Courses, should perform repairs which require disconnecting, or removal of High Voltage battery components on any Hybrid or Electric Vehicle. Work performed on High Voltage systems by unqualified persons may result in severe injury or damage to the vehicle. Additional safety information is found in Repair Instruction 61 00… “Observe safety instructions when handling electric vehicles”.

 

Prior to disconnecting, or the removal of any HV component, the HV system needs to be disabled and secured (by means of the HV Service Disconnect Switch and lock out) by a properly trained technician, who has a minimum HV Qualification level after completing the Technical Training Course “ST2324 High Voltage Drivetrain Systems” which as of 1/2023* includes ST1824 Alternative Drive Part 1.

Once the vehicle’s HV system is disabled (the “Blitz” – lightning bolt icon is displayed in instrument cluster, see below), a technician without HV Certification may remove a HV component (e.g., EH Heater, EKK Compressor, EME Control Unit, et.), except for the High Voltage Battery.

 

* Note: As of January 2023, the HV component portion of the “ST2205 Generation 5 High-voltage class” (except for the High Voltage Battery) has been merged into “ST2324 High Voltage Drivetrain Systems”.

 

High Voltage Battery removal and rework can ONLY be performed by a High-voltage Certified Technician with a HV Battery Certification level corresponding to a specific Electric or Hybrid vehicle, for example:

To repair GEN4 HV battery of G05 PHEV a certification from Technical Training Course “ST2006 – SP44 HV Battery” or equivalent ST1825 – Alternative Drive Part 2 is required (or as of 1/2023 the equivalent “ST 2325 for High Voltage Battery Systems”). 

And-

To repair A GEN5 HV battery the Technical Training Course “ST2205 Generation 5 High-voltage class” is required or as of 1/2023* the equivalent “ST 2325 for High Voltage Battery Systems”.

 

*Note: As of January 2023, the “ST2205 Generation 5 High-voltage stand-alone class” has been merged into “ST2324 for High Voltage Drivetrain Systems” and “ST2325 for High Voltage Battery Systems”

 

Replace the front passenger side knee air bag according to repair instructions 72 12 006.

 

Replace mounting nuts for the air bag and torque to 8 Nm.

 

PARTS INFORMATION

Please review the weekly Parts Matrix as the part may require a Recall IDS Ticket.

Only use and invoice the part numbers listed below.

 

Part NumberDescriptionQuantity
72 12 6 991 408Knee Air Bag Right (Passenger)1
And
07 12 9 904 870Hex Nut2

 


Safety Recall 23V-622
Front Passenger Knee Air Bag Model Year 2023-2024
BMWeBay logo X5, X6, X7, XM
Issue Date:  09/09/2023

Q1. Which BMWeBay logo Group models in the US are potentially affected by this Safety Recall?

Certain Model Year 2023-2024 BMWeBay logo X5, X6, X7, and XM models in the US are potentially affected.

 

Q2. What is the specific issue?

The front passenger knee air bag may not have been produced according to specifications by the supplier.  In rare cases, the air bag may not deploy exactly as intended in a crash, which could increase the risk of injury.

 

Q3. Why are other models / vehicles not included in this Safety Recall?

Other models have a front passenger knee air bag that was produced to specifications by the supplier.

 

Q4.  Can I continue to drive my vehicle?

Yes. However, when you are notified by BMWeBay logo of this Safety Recall, please contact an authorized BMWeBay logo center to schedule an appointment as soon as possible. For the latest updates to this Safety Recall, please visit bmwusa.com/recall. If you are not the only driver of this vehicle, please advise all other drivers of this important information.

 

Q5. How did BMWeBay logo Group become aware of the issue?

BMWeBay logo Group became aware of the issue through its quality control procedures.

 

Q6. How will I be informed of this Safety Recall?

Owners of potentially affected vehicles will be notified via First Class mail and requested to schedule an appointment with an authorized BMWeBay logo center to have the remedy performed. Owners can locate their nearest authorized BMWeBay logo center at bmwusa.com/dealer.

To ensure BMWeBay logo has the most up-to-date contact and vehicle information, owners should register their vehicle at bmwusa.com/myBMW.  Registration is free and will give them access to other information specific for their BMWeBay logo vehicle.  Alternatively,  owners can visit bmwusa.com/recall and click on “Manage recall notices and contact information”.

 

Q7. How will my vehicle be remedied?

Potentially affected vehicles will have the front passenger knee air bag replaced for free and should take about one hour.

 

Q8. Do I have to wait for BMWeBay logo to contact me to have the remedy performed?

Yes.  We are in the process of implementing this Safety Recall to ensure that the necessary parts, tools, and procedures are available.  For the latest updates to this recall, please visit bmwusa.com/recall.

 


 


Chronology :

On July 19, 2023, BMWeBay logo was informed by the supplier of a potential issue involving the deployment of the front passenger knee air bag. The supplier indicated that a review of Lot-Acceptance-Test (LAT) results indicated that on July 17th, a test anomaly had occurred during a specific and unique LAT condition whereby deployment did not occur as intended.

An engineering review was initiated. Initial reviews indicated that a fabric seam appeared to open during the test. Preliminary information suggested that the process involving construction and assembly of the fabric should be analyzed.

Between mid-July and mid-August, analyses of front passenger knee air bag production lots were performed. Reviews indicated that the issue was not related to assembly of the air bag module. During this analysis period, component tests were performed, including module-only tests in a steel fixture at high temperatures. These tests indicated that, in rare cases with a combination of high temperature and low stitch count, the cushion seam partially opens, which affects the unfolding and positioning behavior.

On August 15th, an instrument panel sub-system level test was performed at a high temperature level. The results and analyses of this test indicated that the anomaly in deployment also appears in the instrument panel environment at high temperature levels combined with an insufficient stitch count.

On August 24th, a vehicle delivery hold was implemented. Further reviews involving supply chain logistics information and records were performed to identify potentially suspect production lots.

Vehicle assembly information and supplier production records were reviewed to determine the number and production dates of potentially affected vehicles.

On August 30, 2023, BMWeBay logo decided to conduct a voluntary safety recall.

BMWeBay logo has not received any reports, nor is BMWeBay logo otherwise aware, of any accidents or injuries that may be related to this issue.

 


4 Affected Products

Vehicles

MAKEMODELYEAR
BMWeBay logoX52024
BMWeBay logoX62024
BMWeBay logoX72024
BMWeBay logoXM2023

 


6 Associated Documents

Manufacturer Notices(to Dealers,etc) – Dealer Notification re Update on BMWeBay logo Delivery Stop Knee Air Bag

RCMN-23V622-1644.pdf 140.657KB

 


Remedy Instructions and TSB

RCRIT-23V622-4775.pdf 245.087KB

 


Manufacturer Notices(to Dealers,etc) – Dealer Notification re BMWeBay logo Recall 23V-xxx: Front Passenger Knee Air Bag

RCMN-23V622-0369.pdf 149.929KB

 


Defect Notice 573 Report

RCLRPT-23V622-2990.PDF 217.693KB

 


Remedy Instructions and TSB

RCRIT-23V622-3892.pdf 221.953KB

 


Recall Acknowledgement

RCAK-23V622-2139.pdf 645.195KB

 


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