Recall 23V-039: Side Air Bag Cover (Rear Seats) – 2023 BMW 2 Series Coupe, M2

February 1, 2023 NHTSA CAMPAIGN NUMBER: 23V039000

Air Bag Cover Panels May Break During Deployment

A backrest cover panel that breaks during side air bag deployment may cause the air bag to deploy improperly, increasing the risk of injury to second-row seat occupants.

 

NHTSA Campaign Number: 23V039

Manufacturer BMW of North America, LLC

Components AIR BAGS

Potential Number of Units Affected 804

 

Summary

BMW of North America, LLC (BMW) is recalling certain 2023 2 Series Coupe (230i, 230i XDrive, M240i, M240i xDrive) vehicles. The second-row seat backrest cover panels for the side air bags may break during deployment of the side air bags.

 

Remedy

Dealers will replace the rear seat backrest side air bag cover panels, free of charge. Owner notification letters were mailed March 31, 2023. Owners may contact BMW customer service at 1-800-525-7417.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your BMW has a Recall

 


SIB 52 01 23
2023-03-06

RECALL 23V-039: SIDE AIR BAG COVER (REAR SEATS)

This Service Information Bulletin (Revision 3) replaces SI B52 01 23 dated February 2023.

 

What’s New:

  • Procedure – air bag serial number documentation removed.

 

Please perform the procedure outlined in this Service Information on all affected vehicles before customer delivery. In the event the customer has already taken delivery of the vehicle, please perform the procedure the next time the vehicle is in the shop.

☒THIS REPAIR IS MOBILE FRIENDLY

 

MODEL

E-SeriesModel DescriptionProduction Date
G422 Series CoupeOctober 24, 2022 – January 17, 2023
G87M2 CoupeNovember 1, 2022 – January 16, 2023

 

AFFECTED VEHICLES

Vehicles which require this campaign to be completed will show it as “Open” when checked either in AIR, AWP, Campaign Summary or Warranty Vehicle Inquiry.

Please make sure you check your dealer inventory as soon as possible. A list of affected vehicles can be seen in Inventory Campaign Details (ICD) under ROSS.

 

SITUATION

BMW AG is conducting a Voluntary Safety Recall (effective January 26, 2023) on certain Model Year 2023 BMW 2 Series Coupe and M2 models that were produced between October 24, 2022 and January 17, 2023.

The side air bag cover panel on the rear seats may not have been produced to specifications by the supplier. In certain crashes where side air bag deployment is warranted, the cover panel may crack. If this happens, then the side air bag may not deploy as intended, which could increase the risk of injury.

The Recall Notice and Q&A have been attached for further information.

 

CAUSE

Supplier backrest side panel material does not meet design criteria.

 

CORRECTION

Replace both rear seat backrest side panels which contain the air bag.

 

PROCEDURE

Replace the rear seat backrest side panels (left and right; circled) in accordance with repair instructions 52 26 008 (backrest side panel at the rear seat back).

Unclip and remove the backrest side panel section (1) on the rear seat backrest from the clamp (2).

Check the clamp (2) for damage. A replacement clamp should be present on the new part.

Repeat for opposite side of vehicle.

 

PARTS INFORMATION

Obtain and confirm the part numbers for your specific vehicle by entering the chassis number in either ETK or AIR which considers specific equipment and/or options.

Part NumberDescriptionQuantity
52 20 5A04135side panel left 1 (according to equipment)1
52 20 5A04136side panel right 1 (according to equipment)1
52 20 5A04137side panel left 1 (according to equipment)1
52 20 5A04138side panel right 1 (according to equipment)1
52 20 5A04141side panel left 1 (according to equipment)1
52 20 5A04142side panel right 1 (according to equipment)1
52 20 5A04143side panel left 1 (according to equipment)1
52 20 5A04144side panel right 1 (according to equipment)1
52 20 5A04145side panel right 1 (according to equipment)1
52 20 5A04146side panel left 1 (according to equipment)1

 


Safety Recall
23V-039
Side Air Bag – Rear Seats
Model Year 2023
BMW 2 Series Coupe, M2
Issue Date:  01/26/2023

 

Q1. Which BMW Group models in the US are potentially affected by this Safety Recall?

Model Year 2023 BMW 2 Series Coupe and M2 models in the US are potentially affected.

 

Q2. What is the specific issue?

The side air bag cover panel on the rear seats may not have been produced to specifications by the supplier.   In certain crashes where side air bag deployment is warranted, the cover panel may break.  If this happens, then the side air bag may not deploy as intended, which could increase the risk of injury.

 

Q3. Why are other models / vehicles not included in this Safety Recall?

Other models / vehicles have a side air bag cover that was produced to specifications by the supplier.

 

Q4. Can I continue to drive my vehicle?

Yes. However, when you are notified by BMW of this Safety Recall, please contact an authorized BMW center to schedule an appointment as soon as possible. For the latest updates to this Safety Recall, please visit bmwusa.com/recall. If you are not the only driver of this vehicle, please advise all other drivers of this important information.

 

Q5. How did BMW Group become aware of the issue?

BMW Group became aware of the issue through its quality control procedures.

 

Q6. How will I be informed of this Safety Recall?

Owners of potentially affected vehicles will be notified via First Class mail and requested to schedule an appointment with an authorized BMW center to have the remedy performed. Owners can locate their nearest authorized BMW center at bmwusa.com/dealer.

To ensure BMW has the most up-to-date contact and vehicle information, owners should register their vehicle at www.bmwusa.com/myBMW.  Registration is free and will give them access to other information specific for their BMW vehicle.  Alternatively,  owners can visit bmwusa.com/recall and click on “Manage recall notices and contact information”.

 

Q7. How will my vehicle be remedied?

The side air bag cover panel will be replaced for free and should take about one hour.

 

Q8. Do I have to wait for BMW to contact me to have the remedy performed?

Yes.  We are in the process of implementing this Safety Recall to ensure that the necessary parts, tools, and procedures are available.  For the latest updates to this recall, please visit bmwusa.com/recall.

 

 


Chronology :

On January 17, 2023, BMW was informed by the supplier of a potential issue involving deployment of the second row seat side air bag. An engineering review was initiated.

A review of Conformity of Production (COP) tests indicated that on December 21, 2022, a test anomaly had occurred during COP side air bag deployment. The plastic cover panel ( mounted on the seat backrest), cracked during deployment. It was suggested that side air bag deployment trajectory could be affected. Further reviews of COP test results and other information, as well as additional testing and lab analyses, were performed.

Reviews of COP test results for production lots prior, and subsequent, to the suspect production lot, indicated that other production lots were not affected. An analysis of the plastic cover material, including infrared spectroscopy, indicated that the plastic cover material was not produced in accordance with specifications.
Additional testing of parts produced during the suspect production lot yielded results which were not satisfactory. These analyses confirmed that the suspect parts had been produced during a single production lot by the supplier.

Vehicle assembly information and supplier production records were reviewed to determine the number and production dates of potentially affected vehicles.

On January 25, 2023, BMW decided to conduct a voluntary safety recall.

BMW has not received any reports, nor is BMW otherwise aware, of any accidents or injuries that may be related to this issue.

 


2 Affected Products

Vehicles

MAKEMODELYEAR
BMW230I2023
BMWM240I2023

 


11 Associated Documents

Defect Notice 573 Report

RCLRPT-23V039-3987.PDF 214.423KB

 


Recall Acknowledgement

RCAK-23V039-1403.pdf 645.179KB

 


Manufacturer Notices(to Dealers,etc) – Dealer Message re BMW Recall 23V-xxx: Side Air bag Cover (Rear Seats)

RCMN-23V039-1226.pdf 272.606KB

 


Remedy Instructions and TSB

RCRIT-23V039-3841.pdf 259.029KB

 


Remedy Instructions and TSB

RCRIT-23V039-1941.pdf 330.963KB

 


Remedy Instructions and TSB

RCRIT-23V039-0413.pdf 329.829KB

 


ISSUED Owner Notification Letter(Part 577)

RCONL-23V039-4612.pdf 852.322KB

 


Recall Quarterly Report #1, 2023-1

RCLQRT-23V039-7673.PDF 211.142KB

 


Miscellaneous Document – Rear Seat Side Air Bag In-Car / In-App Communication – Safety Recall Reminder

RMISC-23V039-8888.pdf 58.227KB

 


Recall Quarterly Report #2, 2023-2

RCLQRT-23V039-0299.PDF 211.239KB

 


Recall Quarterly Report #3, 2023-3

RCLQRT-23V039-4186.PDF 211.461KB

 


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