July 21, 2021 NHTSA CAMPAIGN NUMBER: 21V554000
During a crash, a seat belt retractor that does not function as intended increases the risk of injury.
NHTSA Campaign Number: 21V554
Manufacturer BMW of North America, LLC
Components SEAT BELTS
Potential Number of Units Affected 21,537
BMW of North America, LLC (BMW) is recalling certain 2021 2 Series (230i, 230i xDrive, M240i, M240i xDrive), 330e, 330e Xdrive, 4 Series Coupe (430i, 430i xDrive, M440i xDrive) M4 Coupe, M4 Competition Coupe, BMW 4 Series Convertible (430i, M440i), BMW X1 sDrive28i, xDrive28i, 2 Series Gran Coupe (228i, 228i xDrive, M235i xDrive), M2 Competition Coupe, 330i, 330i xDrive, M340i, M340i xDrive, M3, M3 Competition, 530i, 530i xDrive, 540i, 540i xDrive, MINI Hardtop 2 Door (Cooper, CooperS, JCW), X2 sDrive28i, X2 xDrive28i, X2 M35i, Z4 sDrive30i, Z4 M40i, MINI Hardtop 2 Door (Cooper SE), MINI Convertible (Cooper, Cooper S, JCW), MINI Clubman (Cooper S, Cooper S All4, JCW), MINI Countryman (Cooper, Cooper All4, Cooper S, Cooper S All4, JCW All4), Rolls Royce Ghost, MINI Countryman (Cooper S E All4), Rolls Royce Phantom, Rolls Royce Cullinan, and Toyota Supra vehicles. The passenger seat belt Automatic Locking Retractor (ALR) may deactivate early, before the webbing fully retracts. As such, these assemblies fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 208, “Occupant Crash Protection.”
Dealers will inspect the seat belt retractors (including the seat belts) and, if necessary, replace the retractors, free of charge. Owner notification letters were mailed on September 3, 2021. Owners may contact BMW customer service at 1-800-525-7417; 1-866-825-1525 (MINI); 1-877-877-3735 (Rolls Royce); and 1-888-270-9371 (Toyota).
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
SIB 72 04 21
RECALL 21V-554: SAFETY BELT RETRACTOR
This Service Information Bulletin (Revision 1) replaces SI B72 04 21 dated July 2021.
What’s New (Specific text highlighted):
- Warranty, 00 71 066 and 00 71 573 added for G30
Please perform the procedure outlined in this Service Information on all affected vehicles before customer delivery. In the event the customer has already taken delivery of the vehicle, please perform the procedure the next time the vehicle is in the shop.
|E-Series||Model Description||Production Date|
|F23||2 Series Convertible||January 19, 2021 – March 23, 2021|
|F39||X2 Sports Activity Coupe||December 7, 2020 – January 29, 2021|
|F44||2 Series Gran Coupe||November 25, 2020 – February 5, 2021|
|F48||X1 Sports Activity Vehicle||December 4, 2020 – January 29, 2021|
|F87||M2 Competition Coupe||January 19, 2021 – April 1, 2021|
|G20||3 Series Sedan||November 30, 2020 – May 28, 2021|
|G22||4 Series Coupe||December 7, 2020 – February 8, 2021|
|G23||4 Series Convertible||December 4, 2020 – January 21, 2021|
|G29||Z4 Roadster||January 11, 2021 – February 16, 2021|
|G30||5 Series Sedan||November 23, 2020 – February 25, 2021|
|G80||M3 Sedan||December 8, 2020 – March 4, 2021|
|G82||M4 Coupe||December 7, 2020 – January 22, 2021|
Vehicles which require this Recall Campaign to be completed will show it as “Open” when checked either in AIR, the “Service Menu” of DCSnet (Dealer Communication System), ISPA Next or Warranty Vehicle Inquiry.
The safety belt retractor (except for the driver’s seat) may not have been produced to supplier specifications. As a result, it may not be possible to firmly secure (“lock”) a child seat in place using the Automatic Locking Retractor (ALR) function. However, in a crash, the safety belt will still lock and firmly secure a child seat (or a passenger) via the Emergency Locking Retractor (ELR) function. Also, the LATCH system (lower anchors and top tether) is available in all potentially affected vehicles for use with a child seat, if the child seat has the corresponding LATCH system.
The Recall Notice and Q&A have been attached for further information.
The safety belt retractor (except for the driver’s seat) may not have been produced to supplier specifications.
The safety belt retractor will be inspected for correct function and, if necessary, replaced.
Not all safety belt retractor assemblies are affected by this check. Refer to the table below to identify the vehicle model and seat position which need to be checked.
1. Extend the safety belt across the empty vehicle seat and insert the metal tongue of the belt into the buckle.
1.2 Only for the center rear (G20, G30, G80), pull out the lower seat belt strap 200-250 mm (8 to 10 inches), fold belt over buckle loop and insert the metal tongue of the belt into the buckle.
2. Pull the safety belt all the way out of the retractor to activate the Automatic Locking Retractor (ALR).
For the center seat position.
3. While the seat belt remains fastened over the empty seat, let the seat belt strap fully slide back into the retractor. You will notice that when in ALR mode, there is a ratcheting/clicking noise from the retractor. This is normal.
4. Grasp the torso portion of the safety belt and carefully pull on the belt to pull the belt back out of the retractor. The belt should remain locked and not pull out of the retractor.
5. Is the safety belt locked so that the strap cannot be pulled out of the retractor in step 4?
Yes: The ALR function works properly and the safety belt assembly meets FMVSS requirements
No: ALR does not work properly, the safety belt must be replaced according to the repair instructions.
6. Unlatch the belt, and let it completely retract back into the retractor.
7. Repeat steps 1- 5 five times (a total of 6 cycles) If the seat belt retractor locks 5 times in a row without being released, no further action is required.
Do not order safety belts for stock or scheduled appointment, as the failure rate is less than 1%.
If needed, obtain and confirm the part numbers for your specific vehicle by entering the chassis number in either ETK or AIR which takes into account specific equipment and/or options.
Note: Other small parts, such as screws, nuts and seals, which are to be replaced on the basis of the ISTA repair instructions, must be selected from ETK according to the respective vehicle type and billed under the special find number.
The parts to be replaced in the context of a technical action are not subject to the Teile-Clearing process.
NON-COMPLIANCE RECALL NOTICE
To: All Center Operators, Sales Managers, Service Manager, Parts Manager and Warranty Processor
RE: Recall 21V-xxx: Safety Belt Retractor – B72 04 21
Please be reminded that it is a violation of federal law (The Safety Act) for you to sell, lease or deliver any new motor vehicle covered by this notification until the recall repair has been performed. This means that centers may not legally deliver new motor vehicles to consumers until they are fixed or use/sell replacement equipment/parts subject to this recall. Note also that substantial civil penalties apply to violations of the Safety Act.
Also, you should not sell, lease or deliver any Certified Pre-Owned or used vehicles subject to a safety recall until the repair is completed.
Please follow any special instructions that we provide to you for the return or disposition of recall parts.
We appreciate all your assistance with this Recall.
Q1. Which BMW Group models in the US are potentially affected by this Non-Compliance Recall?
Q2. What is the specific issue?
The safety belt retractor (except for the driver’s seat), may not have been produced to supplier specifications. As a result, it may not be possible to firmly secure (“lock”) a Child Restraint System (CRS) (“child seat”) in place using the Automatic Locking Retractor (ALR) function of the retractor. [In the paragraph below, the ALR system is described.] However, in a crash, the safety belt will still lock and firmly secure a child seat (or a passenger) via the Emergency Locking Retractor (ELR) function. Also, the LATCH system (lower anchors and top tether) is available in all potentially affected vehicles for use with a child seat, if the child seat has the corresponding LATCH system.
ALR Function Description
The Automatic Locking Retractor (ALR) function can be used to help secure a Child Restraint System (CRS) (“child seat”). To secure a child seat, the belt is pulled all the way out, weaved through the child seat, and latched into the safety belt buckle. As the belt is then let back into the retractor, a clicking noise is noticed which, when the belt is completely let back into the retractor, secures the child seat on the vehicle seat.
Q3. Why are other models / vehicles not included in this Non-Compliance Recall?
Other models have a safety belt retractor that has been produced to specifications.
Q4. Can I continue to drive my vehicle?
Yes. However, when you are notified by BMW / MINI, please contact an authorized BMW center / MINI dealer and schedule an appointment to have this important Non-Compliance Recall performed as soon as possible. For the latest updates to this Non-Compliance Recall, please visit bmwusa.com/recall or minisua.com/recall. If you are not the only driver of this vehicle, please advise all other drivers of this important information.
Q5. Can I determine if this issue exists in my vehicle?
Q6. How did BMW Group become aware of the issue?
BMW Group became aware of the issue through its quality control procedures.
Q7. How will I be informed of this Non-Compliance Recall?
Owners of potentially affected vehicles will be notified via First Class mail, advising them of this Non-Compliance Recall, and requesting them to schedule an appointment with an authorized BMW center / MINI dealer to have the remedy performed. Owners can locate their nearest authorized BMW center at bmwusa.com/dealer, and MINI dealer at miniusa.com/dealer.
To ensure BMW has your recent contact and vehicle information, owners should visit bmwusa.com/recall and click on “Manage recall notices and contact information”. To ensure MINI has your most recent contact and vehicle information, owners should visit miniusa.com/ol.
Q8. How will my vehicle be remedied?
The safety belt retractor will be checked and, if necessary, replaced for free and should take about one hour.
Q9. Do I have to wait for my letter to have my vehicle serviced?
Yes. BMW Group is in the process of ensuring that the necessary tools, parts, and procedures are available prior to contacting you to schedule an appointment with your authorized BMW center / MIN dealer to have this important Non-Compliance Recall performed.
26 Affected Products
|MINI||COOPER S CLUBMAN||2021|
18 Associated Documents
Remedy Instructions and TSBRCRIT-21V554-8499
Manufacturer Notices(to Dealers,etc) – Dealer Message re MINI Recall 21V-xxx: Safety Belt Retractor
Remedy Instructions and TSBRCRIT-21V554-3237
Manufacturer Notices(to Dealers,etc) – Dealer Message re BMW Recall 21V-xxx: Safety Belt RetractorRCMN-21V554-1383
Manufacturer Notices(to Dealers,etc) – Dealer package re Certain 2021 Model Year Supra Passenger Seatbelt Automatic Locking Retractor Function May Not Activate
Manufacturer Notices(to Dealers,etc) – Dealer Package re Certain 2021 Model Year Supra Passenger Seatbelt Automatic Locking Retractor Function May Not ActivateRCMN-21V554-0674
ISSUED Owner Notification Letter(Part 577)RCONL-21V554-4488
ISSUED Owner Notification Letter(Part 577)RCONL-21V554-8450
ISSUED Owner Notification Letter(Part 577)RCONL-21V554-2106
Recall Quarterly Report #1, 2021-3
Remedy Instructions and TSBRCRIT-21V554-1114
ISSUED Owner Notification Letter(Part 577)RCONL-21V554-9239
Remedy Instructions and TSB
Remedy Instructions and TSBRCRIT-21V554-5638
Recall Quarterly Report #2, 2021-4
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