Recall 23V-885 Vehicle Sound Generator – 2024 BMW i5

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December 22, 2023 NHTSA CAMPAIGN NUMBER: 23V885000

Pedestrian Warning Sound Malfunction/FMVSS 141

Without external warning sounds, pedestrians may be unaware of an approaching vehicle, increasing the risk of injury.

 

NHTSA Campaign Number: 23V885

Manufacturer BMW of North America, LLC

Components FORWARD COLLISION AVOIDANCE, BACK OVER PREVENTION

Potential Number of Units Affected 4,926

 

Summary

BMW of North America, LLC (BMW) is recalling certain 2024 i5 eDrive40 and i5 M60 vehicles. During vehicle start-up, the artificial sound generator control unit may experience a fault and fail to generate the external pedestrian warning sound. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 141, “Minimum Sound Requirements for Hybrid and Electric Vehicles.”

 

Remedy

Dealers will update the external artificial sound generator software, free of charge. Owner notification letters are expected to be mailed February 13, 2024. Owners may contact BMW customer service at 1-800-525-7417. Note: This is an expansion of Recall 23V-026.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your BMW has a Recall

 


SIB 65 37 23
2023-12-15

RECALL 23V-XXX: RECEIVER AUDIO MODULE

This Service Information Bulletin (Revision 2) replaces SI B65 37 23 dated December 2023.

 

What’s New:

  • Title revised
  • Model section revised
  • Situation revised
  • Attachments added for Recall Notice, and FAQ

 

MODEL

E-Series Model Description Production Date
G60 i5 Sedan June 26, 2023 – December 14, 2023

 

AFFECTED VEHICLES

Vehicles which require this campaign to be completed will show it as “Open” when checked either in AIR, AWP, Campaign Summary or Warranty Vehicle Inquiry.

Please make sure you check your dealer inventory as soon as possible.  As of December 9, 2023, you can see a list of affected vehicles in Inventory Campaign Details (ICD) under ROSS.

 

SITUATION

BMW AG has issued a Delivery Stop (effective December 8, 2023) on certain Model Year 2024 BMW vehicles that were produced between June 26, 2023, and December 14, 2023.

As of December 15, 2023, this Delivery Stop has been upgraded to a Non-Compliance Recall.

In rare cases, a communication fault can occur in the CAN bus during vehicle start-up in relation to the Reciver Audio Module (RAM). In the event of a fault, the acoustic pedestrian warning sound is not activated. The “Acoustic Pedestrian Protection Failed” CCM is also not activated. Vehicle occupants will be unable to detect that there is a fault.

Do not deliver to a customer, a New, Certified Pre-Owned or Used vehicle subject to a Delivery Stop, until the vehicle is repaired.  Do not use or sell replacement equipment/parts subject to a Delivery Stop.

The Recall Notice and Q&A have been attached for further information.

 

CAUSE

Unfavorable software in the Receiver Audio Module (RAM).

 

CORRECTION

Program the RAM.

 

PROCEDURE

Determine what is the vehicle’s current I-level by either using AIR or the AWP (Aftersales Workplace) applications.

Based the the vehicle’s current I-level, if necessary, program the vehicle to I-level G070-23-11-547 or higher using ISTA 4.45.22 or higher (estimated release December 15th, 2023, pending verification).

Connect the battery charger to the vehicle

Connect the programming system to the vehicle (ISTA 4)

Determine measures plan

Accept and fully work through the measures plan with the control units to be programmed/encoded and enabled Follow the rework list

Depending on the rework list, carry out a vehicle test and delete the fault memory if needed

After the programming has been fully completed, check functionality of the system.

Note: ISTA will automatically reprogram and code all programmable control modules that do not have the latest software.

Always connect a BMW-approved battery charger/power supply (SI B04 23 10).

For information on programming and coding with ISTA, refer to Dealer Universal Portal / TIS / Technical Documentation / Diagnostics and Programming / Programming Documentation.

 


Non-Compliance Recall
23V-Xyz
Vehicle Sound Generator
Model Year 2024
BMW i5
Issue Date:  12/15/2023

 

Q1. Which BMW Group models in the US are potentially affected by this Non-Compliance Recall? Model Year 2024 BMW i5 in the US are potentially affected.

 

Q2. What is the specific issue?

Potentially affected vehicles may not generate the external artificial sound at low vehicle speeds, e.g., while slowing down at an intersection, and therefore may not meet a Federal requirement.

 

Q3. Why are other models / vehicles not included in this Non-Compliance Recall? Other models have been programmed with software according to specifications.

 

Q4. Can I continue to drive my vehicle?

Yes. However, when you are notified by BMW of this Non-Compliance Recall, please contact an authorized BMW center to schedule an appointment as soon as possible. For the latest updates to this Non-Compliance Recall, please visit bmwusa.com/recall. If you are not the only driver of this vehicle, please advise all other drivers of this important information.

 

Q5. How did BMW Group become aware of the issue?

BMW Group became aware of the issue through its quality control procedures.

 

Q6. How will I be informed of this Non-Compliance Recall?

Owners of potentially affected vehicles will be notified via First Class mail and requested to schedule an appointment with an authorized BMW center to have the remedy performed. Owners can locate their nearest authorized BMW center at bmwusa.com/dealer.

To ensure BMW has the most up-to-date contact and vehicle information, owners should register their vehicle at www.bmwusa.com/myBMW.  Registration is free and will give them access to other information specific for their BMW vehicle.  Alternatively, owners should visit bmwusa.com/recall and click on “Manage recall notices and contact information”.

 

Q7. How will my vehicle be remedied?

The vehicle will receive a software programming update for free and will take approximately one hour.

 

Q8. Do I have to wait for BMW to contact me to have the remedy performed?

No.  Please contact an authorized BMW center to have this recall performed as soon as possible.  For the latest updates to this recall, please visit bmwusa.com/recall.

 

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Chronology :

On September 21, 2023, subsequent to the activities conducted that led to 23V-026, additional vehicle models were evaluated. A data logger was installed on a number of BMW i5 pre-production vehicles to collect information pertaining to the activation of the external artificial sound generator. The data collection activity was scheduled to run until November 29th.

Toward the end of November, at the end of the test program, involving multiple vehicles and approximately 100,000 miles, the data indicated that, in very rare cases, the external artificial sound generator control unit may not have appropriately activated the sound generator. Preliminary information indicated that the condition was difficult to reproduce.

In December, further analyses were conducted, which also indicated that the rate of occurrence of the issue was approximately one order of magnitude lower than the rate in 23V-026 which itself was near 1%. As a precaution, a vehicle stop ship was issued at the vehicle assembly plant on December 8th. A review of regulatory requirements including FMVSS 141 was performed. A review of field data did not indicate any customer complaints, warranty claims, or field reports that may be related to this issue.

On December 15, 2023, BMW determined that potentially affected vehicles may not fully conform to FMVSS 141 Section 5 and decided to conduct a voluntary non-compliance recall.

BMW has not received any reports, nor is BMW otherwise aware, of any accidents or injuries that may be related to this issue.

 


2 Affected Products

Vehicles

MAKE MODEL YEAR
BMW I5 2024
BMW I5 M60 2024

 


4 Associated Documents

Noncompliance Notice 573 Report

RCLRPT-23V885-2972.PDF 214.715KB

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Recall Acknowledgement

RCAK-23V885-5823.pdf 645.486KB

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Remedy Instructions and TSB

RCRIT-23V885-4679.pdf 200.619KB

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Manufacturer Notices(to Dealers,etc)

RCMN-23V885-6090.pdf 153.191KB

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Latest Recalls Documents

For the Latest and Most recent Recall Information Visit the link below…

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=23V885&docType=RCL

 


 

BMW Diagnostic & Reprogramming

Introduction

The Online Service System (OSS) has been developed specifically for independent automotive workshops to provide an extensive range of resources. The following applications are available in the OSS:

 

ISTA Diagnosis Application

Vehicle diagnostics from the Z3/E36, with the BMW ICOM, or with a J2534 pass-thru tool (from model year 1996).

  • Fault Code Diagnosis
  • Test Plans
  • Repair Instructions (E30 or higher)
  • Technical Data
  • Wiring diagrams

 

Web ISTA Information Application

WebISTA has been developed to provide an information only application for users that do not require all of the services included in the ISTA diagnostics application.

  • Repair Instructions (E30 or higher)
  • Technical Data
  • Tightening torques
  • Wiring diagrams

 

You can search using document title, document number and subject areas as the search criteria. The desired information is displayed by means of graphics and explanatory text.

 

ISTA/P Online - Control Module Reprogramming

With ISTA/P you can reprogram the onboard control modules that are capable of software reprogramming.  For ISTA/P, a data interface, a power supply and an Internet connection are required. The data interface can be a BMW Group ICOM interface or a "Pass-Thru Tool (PTT)" that fulfills the requirements of the SAE J2534 standard.

 

What is needed to diagnose and program with the BMW OSS?

The OSS consists of a desktop or laptop PC connected to BMW over the Internet. To connect to the vehicle you can use the BMW authorized diagnostic interface "integrated communication optical module (ICOM)" or use a J2534 "Pass Thru Tool (PTT)".

Recall 23V-885 Vehicle Sound Generator - 2024 BMW i5 | small light CarDAQ-Plus 2 Diagnostic Code Reader and J2534 Programming Tool
Recall 23V-885 Vehicle Sound Generator - 2024 BMW i5 | small light Drew Technologies (DRWCDPLUSKIT) CarDAQ-Plus J2534 Flash Reprogramming Kit
Recall 23V-885 Vehicle Sound Generator - 2024 BMW i5 | small light CarDAQ-M Modular PassThru J2534 Vehicle Reflash Hardware
Recall 23V-885 Vehicle Sound Generator - 2024 BMW i5 | small light MAXIFLASH PRO (ALT-MF2534)
Recall 23V-885 Vehicle Sound Generator - 2024 BMW i5 | small light VSI J2534 ECU Reprogrammer & Diagnostic Adapter
Dearborn d-Bridge Adapter J2534 OBDII Engineering Tool

 

Note

Connection to OSS works only on PCs where no proxy connections are used.

For information about vehicle reprogramming and diagnostics using J2534 click here.

 


 

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