Safety Recall 20V-601 High-Voltage Battery – 2020-2021 BMW 3 Series, 5 Series, 7 Series, i8, X3 SAV, X5 SAV

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September 30, 2020 NHTSA CAMPAIGN NUMBER: 20V601000

Debris in Hybrid Battery may Cause Fire

The debris could result in a short-circuit, increasing the risk of fire or injury.

 

NHTSA Campaign Number: 20V601

Manufacturer BMW of North America, LLC

Components ELECTRICAL SYSTEM

Potential Number of Units Affected 4,509

 

Summary

BMW of North America, LLC (BMW) is recalling certain 2020-2021 530e, 530e xDrive, 530e iPerformance and X3 xDrive30e and MINI Cooper Countryman All4 SE, 2020 BMW i8, and 2021 330e, 330e xDrive, 745Le xDrive and X5 xDrive45e vehicles. Debris may have entered one or more of the hybrid battery cells during their production.

 

Remedy

BMW will inspect and, if necessary, replace the battery module free of charge. The remedy is currently being developed. Until the remedy is completed, drivers are instructed to not charge their vehicles. Drivers are instructed to not drive in manual mode, sport mode, and to not use the shift paddles. Owners were notified of the safety risk October 23, 2020. The recall began November 24, 2020. Owners may contact BMW customer service at 1-800-525-7417.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

 

Check if your BMW has a Recall

 


 


10 Affected Products

Vehicles

MAKE MODEL YEAR
BMW 330E 2021
BMW 530E 2020-2021
BMW 745LE 2021
BMW I8 2020
BMW X3 2020-2021
BMW X5 2021
MINI COUNTRYMAN 2020-2021

 


65 Associated Documents

Recall Quarterly Report #3, 2021-2

RCLQRT-20V601-1881.PDF 211.327KB

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Remedy Instructions and TSB – RECALL 20V-601: HIGH-VOLTAGE BATTERY

RCRIT-20V601-0850.pdf 240.192KB

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Remedy Instructions and TSB – RECALL 20V-601: HIGH-VOLTAGE BATTERY

RCRIT-20V601-3579.pdf 296.447KB

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Remedy Instructions and TSB – RECALL 20V-601: HIGH-VOLTAGE BATTERY RECALL

RCRIT-20V601-5106.pdf 726.819KB

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Manufacturer Notices(to Dealers,etc) – Dealer Message re Urgent Update Recall 20V-601 PHEV Module P/N 61 27 8 843 411

RCMN-20V601-7399.pdf 16.143KB

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Recall Quarterly Report #1, 2020-4

RCLQRT-20V601-4241.PDF 211.138KB

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Manufacturer Notices(to Dealers,etc) – Dealer Message re Shipping Delays PHEV Modules for 20V-601, Bulletin B61 23 20

RCMN-20V601-5747.pdf 22.569KB

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Manufacturer Notices(to Dealers,etc) – Dealer Message re Urgent Update Recall 20V-601 PHEV Module P/N 61 27 8 843 411

RCMN-20V601-3632.pdf 16.132KB

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Remedy Instructions and TSB – TSB re SPECIAL SERVICE ACTION: HIGH-VOLTAGE BATTERY CONDITION VERIFICATION (20V-601)

RCRIT-20V601-2484.pdf 234.141KB

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Manufacturer Notices(to Dealers,etc) – Broadcast Message re MINI Recall 20V-xxx: High-Voltage Battery

RCMN-20V601-3063.pdf 136.123KB

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Manufacturer Notices(to Dealers,etc) – Broadcast Message re BMW Recall 20V-xxx: High-Voltage Battery

RCMN-20V601-2197.pdf 144.477KB

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Remedy Instructions and TSB

RCRIT-20V601-5410.pdf 284.703KB

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Miscellaneous Document – HV Battery Recall Return Process

RMISC-20V601-3198.pdf 2021.352KB

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Miscellaneous Document – HV BATTERY RECALL RETURN PROCESS

RMISC-20V601-2145.pdf 2052.674KB

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Owner Notification Letter(Part 577) (MINI)

RCONL-20V601-4183.pdf 674.675KB

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Owner Notification Letter(Part 577)

RCONL-20V601-0998.pdf 680.628KB

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Manufacturer Notices(to Dealers,etc) – Broadcast Message re Important Update – Shipping has resumed PHEV Modules for 20V-601, Bulletin B61 23 20

RCMN-20V601-0499.pdf 22.512KB

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Manufacturer Notices(to Dealers,etc) – Subject: 20V-601 High-Voltage Battery Customer Notification Date: Thursday, October 8, 2020

RCMN-20V601-0666.pdf 264.501KB

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Remedy Instructions and TSB – Service Information Bulletin re RECALL 20V-601: HIGH-VOLTAGE BATTERY RECALL

RCRIT-20V601-2517.pdf 716.658KB

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Manufacturer Notices(to Dealers,etc) – Broadcast Message to Parts Manager re Recall 20V-601 PHEV Module Return

RCMN-20V601-1543.pdf 21.685KB

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Owner Notification Letter(Part 577)

RCONL-20V601-5095.pdf 72.569KB

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Manufacturer Notices(to Dealers,etc) – Subject: 20V-601 High-Voltage Battery Customer Notification Date: Thursday, October 8, 2020

RCMN-20V601-8617.pdf 262.032KB

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Remedy Instructions and TSB – Safety Bulletin re RECALL 20V-601: HIGH-VOLTAGE BATTERY

RCRIT-20V601-2673.pdf 284.771KB

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Recall 573 Report

RCLRPT-20V601-7070.PDF 218.999KB

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Manufacturer Notices(to Dealers,etc) – Subject: BMW High-Voltage Battery – Recall 20V-490 Stop-Sale Compensation and Recall 20V-601 AMP Subsidy Information Date: Thursday, October 8, 2020

RCMN-20V601-7873.pdf 89.477KB

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Manufacturer Notices(to Dealers,etc) – Subject: 20V-601 High-Voltage Battery Customer Notification Date: Thursday, October 8, 2020

RCMN-20V601-3473.pdf 259.527KB

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Manufacturer Notices(to Dealers,etc) – Broadcast Message re 20V-601 PHEV Module Ordering via IDS

RCMN-20V601-0044.pdf 61.598KB

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Remedy Instructions and TSB – Remedy Instructions re RECALL 20V-601: HIGH-VOLTAGE BATTERY RECALL

RCRIT-20V601-6895.pdf 723.158KB

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Remedy Instructions and TSB – Safety Recall Notice re RECALL 20V-601: HIGH-VOLTAGE BATTERY

RCRIT-20V601-1523.pdf 303.84KB

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Remedy Instructions and TSB – Safety Recall Notice re RECALL 20V-601: HIGH-VOLTAGE BATTERY

RCRIT-20V601-9912.pdf 716.618KB

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Remedy Instructions and TSB – Remedy Instructions re RECALL 20V-601: HIGH-VOLTAGE BATTERY

RCRIT-20V601-2027.pdf 670.97KB

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Remedy Instructions and TSB

RCRIT-20V601-1875.pdf 295.087KB

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Remedy Instructions and TSB – Remedy Instructions re RECALL 20V-601: HIGH-VOLTAGE BATTERY

RCRIT-20V601-9749.pdf 302.489KB

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Remedy Instructions and TSB – Remedy Instructions re RECALL 20V-601: HIGH-VOLTAGE BATTERY – DEALER INVENTORY VEHICLES

RCRIT-20V601-6801.pdf 302.685KB

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Remedy Instructions and TSB – Remedy Instructions re RECALL 20V-601: HIGH-VOLTAGE BATTERY

RCRIT-20V601-3743.pdf 231.475KB

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Remedy Instructions and TSB – Service Information Bulletin re RECALL 20V-601: HIGH-VOLTAGE BATTERY RECALL

RCRIT-20V601-0573.pdf 719.54KB

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Remedy Instructions and TSB

RCRIT-20V601-5052.pdf 764.073KB

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Defect Notice 573 Report

RCLRPT-20V601-2497.PDF 219.034KB

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Manufacturer Notices(to Dealers,etc) – Broadcast Message re BMW Recall 20V-xxx: High-Voltage Battery

RCMN-20V601-5178.pdf 142.326KB

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Remedy Instructions and TSB – RECALL 20V-601: HIGH-VOLTAGE BATTERY RECALL

RCRIT-20V601-8070.pdf 761.647KB

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Remedy Instructions and TSB

RCRIT-20V601-1733.pdf 309.579KB

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Manufacturer Notices(to Dealers,etc) – Dealer Broadcast Message re 20V-601 PHEV Recall – B61 23 20 – Module Update

RCMN-20V601-9296.pdf 21.335KB

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Remedy Instructions and TSB

RCRIT-20V601-0256.pdf 289.003KB

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Remedy Instructions and TSB

RCRIT-20V601-7485.pdf 234.547KB

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Recall 573 Report – Amendment 1

RCLRPT-20V601-5983.PDF 218.999KB

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ISSUED Interim Owner Notification Letter(Part 577) – BMW

RIONL-20V601-3990.pdf 897.363KB

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ISSUED Interim Owner Notification Letter(Part 577) – MINI

RIONL-20V601-4000.pdf 894.906KB

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Manufacturer Notices(to Dealers,etc) – SIB 61 21 20 RECALL 20V-601: HIGH-VOLTAGE BATTERY 2020-10-16 This Service Information Bulletin (Revision 2) replaces SI B61 21 20 dated October 2020. What’s New (Specific text highlighted): Warranty Section

RCMN-20V601-8151.pdf 268.439KB

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Recall Quarterly Report #2, 2021-1

RCLQRT-20V601-7164.PDF 211.243KB

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Manufacturer Notices(to Dealers,etc) – SIB 61 20 20 RECALL 20V-601: HIGH-VOLTAGE BATTERY 2020-10-16 This Service Information Bulletin (Revision 2) replaces SI B61 20 20 dated October 2020. What’s New (Specific text highlighted): Warranty Section

RCMN-20V601-6092.pdf 272.525KB

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Manufacturer Notices(to Dealers,etc) – SIM 61 06 20 RECALL 20V-601: HIGH-VOLTAGE BATTERY 2020-10-16 This Service Information Bulletin (Revision 1) replaces SI M61 06 20 dated September 2020. This Service Information Bulletin (Revision 2) replaces SI M61 06 20 dated October 2020. What’s New (Specific text highlighted): Affected Customers section Warranty section

RCMN-20V601-0616.pdf 266.426KB

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Recall 573 Report

RCLRPT-20V601-4244.PDF 219.721KB

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Recall 573 Report

RCLRPT-20V601-5317.PDF 218.999KB

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Remedy Instructions and TSB

RCRIT-20V601-3749.pdf 400.26KB

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Remedy Instructions and TSB

RCRIT-20V601-2684.pdf 404.424KB

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Recall Quarterly Report #4, 2021-3

RCLQRT-20V601-0814.PDF 211.426KB

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Remedy Instructions and TSB

RCRIT-20V601-4467.pdf 2084.211KB

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Remedy Instructions and TSB

RCRIT-20V601-7733.pdf 2520.471KB

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Miscellaneous Document – Owner Notification Letter re Drive in Hybrid Only

RMISC-20V601-8488.pdf 637.587KB

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Miscellaneous Document – Owner Notification Letter re Drive in Hybrid Mode only

RMISC-20V601-9830.pdf 637.018KB

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Miscellaneous Document – Owner Notification Letter

RMISC-20V601-9829.pdf 609.704KB

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Miscellaneous Document – Owner Notification Letter re Drive in Hybrid Mode

RMISC-20V601-2316.pdf 639.347KB

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Miscellaneous Document – Owner Notification Letter

RMISC-20V601-6965.pdf 1188.638KB

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Miscellaneous Document – Owner Notification Letter re Remedy is available

RMISC-20V601-7276.pdf 1000.455KB

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Miscellaneous Document – Owner Notification Letter re Drive in Hybrid Mode only

RMISC-20V601-0648.pdf 623.808KB

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Latest Recalls Documents

For the Latest and Most Recent Recalls Information Visit the link below…

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=20V601&docType=RCL

 


 

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  • 【FASTER CHARGING】Our Level 2 (40Amps, 240V) EV charger charges up to 7 times faster than a standard wall outlet (Level 1), making it quick and effortless to charge your electric vehicle.
  • 【UL STANDARD & SAFE EV CHARGER】The 40A EV charger uses high-quality raw materials, and both the charging gun and the cable are in compliance with UL standards , so you can use it with confidence and safety. Our level 2 EV charger features advanced S-PROTECH technology for safe and smart charging at maximum speed. It is designed to protect against short-circuit, current leakage, grounding, thermal overload, over-charging, and over-current.
  • 【SMARTER CHARGING AND ADJUSTABLE CURRENT】EV charger comes equipped with adjustable current mode and timer feature for more cost-effective charging. The current of Level 2 charger can be adjusted from 12A to 16A for 110V, and from 12A to 40A for 240V (with options of12A,16A,24A, 32A, 40A).Auto Mode maximizes current output for fast charging, while Manual Mode optimizes current output to prolong battery life. Set a timer to charge during off-peak hours and save even more on electricity costs.
  • 【IP66 WATERPROOF AND PORTABLE CHARGING】The 40A EV charger is waterproof and dustproof (IP66) for reliable use in all weather conditions, both indoors and outdoors. It comes with a 110V cable and a custom protective case for safe storage in your vehicle, so you can recharge your EV anywhere - whether you're on a business trip,interviewing family and friends,or traveling. With a 30 FT (9.1 M) cable length from plug to charging gun, giving you the flexibility to park your car wherever you need to.
  • 【WORK WITH ANY EV AND 3-YEAR WARRANTY】The portable EV charger is compatible with all electric vehicles and plug-in hybrids with J1772 connectors, including leading brands such as Tesla charger (need SEAJ1772 adapter,not include), Ford, Hyundai, Kia, Nissan, Chevrolet and more. Our residential EV chargers come with a 3-year limited warranty and lifetime technical support for added peace of mind. We provide 24-hour sales service and free return exchange service.
Bestseller No. 6
Tesla Wall Connector - Electric Vehicle (EV) Charger - Level 2 - up to 48A with 24' Cable
  • COMPATIBILITY: Wall Connector is compatible with all Tesla models: Model S, Model 3, Model X and Model Y.
  • CHARGING SPEED: Up to 44 miles of range per hour of charge, with up to 11.5 kW / 48 amp output, depending on Tesla model and breaker size.
  • CONVENIENCE: Indoor or outdoor installation (by your own electrician or one of the 1,400+ Tesla Certified Electricians) with variable amperage that allows max output to be customized to an existing power supply and supports any output up to 48A. Possible max output configurations include: 48A, 40A, 32A, 24A, 16A, 12A.
  • CONNECTIVITY: Connecting the Wall Connector to a local Wi-Fi network enables over-the-air firmware updates for continual product improvements and remote access control.
  • POWER-SHARE: Power-share is ideal for locations that need to charge more than one Tesla at the same time. This functionality allows up to six Wall Connectors to be linked for efficient power management.
SaleBestseller No. 7
VEVOR Level 1+2 Portable EV Charger, 16 Amp 120V or 240V, Electric Vehicle Charger with 28-Foot Charging Cable NEMA 6-20P Plug NEMA 5-15 Adapter, Plug-in Home EV Charging Station for SAE J1772 EVs
  • Portable EV Charger: This portable car charger offers high compatibility with NEMA 6-20R and NEMA 5-15P plugs, making it suitable for charging most electric vehicles and plug-in hybrid vehicles that adhere to the J1772 standard.
  • All-Round Protection: Comply with ETL security certification standards. During charging, the portable charger controller automatically adjusts the current according to the charging status to avoid overcharging. It also provides lightning/leakage/grounding/over-voltage/under-voltage/overcharge/over-current/overheat protection.
  • Smart APP Control: Enjoy a great charging experience with the convenience of smart app control. You can not only control and monitor the charging status remotely through the smart APP, but also schedule charging time for 1-12 hours, allowing you to take advantage of off-peak charging and reduce your vehicle usage costs.
  • Extra-Long Charging Cable: Enjoy the flexibility the 28-foot-long charging cable includes with this portable EV charger. You can conveniently charge your EV at home or using public charging stations without hassle. The internal copper wires ensure excellent conductivity, and the external TPE flame-retardant protective jacket is thickened for added durability. The charging cable is IP66 waterproof and dustproof, withstanding temperatures from -30°C to 45°C.
  • Dual-Purpose Functionality: Our package includes a hard-shell storage bag, a base, a charging cable hook, and an adapter, providing versatile functionality. Using the base and charger holder, you can easily install this charger as a fixed charging station in your garage. Simply store the charging cable in the included storage bag for on-the-go charging and take it with you. You can charge your EV wherever there's an available power outlet.
Bestseller No. 8
bokman Portable Level 2 EV Charger (240V, 32A) with 25ft Charging Cable and NEMA 14-50 for SAE-J1772 Electric Vehicles Current Adjustable and Reservation Charging Function
  • ⚡FAST CHARGING - This 32A EV Charger aims to make EVs charging efficient and convenient. This is the optimal choice for car home charging. The 25ft cable provides ample length, catering to the needs of most garages and driveways.
  • 🔌Charging Plug - This product adopts NEMA 14-50 Plug, which can accept a 240V input voltage. You can attach it on the 240V socket to reach the Level 2 charging level. In addition, a NEMA 5-15 adapter is inclueds,which makes the EV charger perfectly adapt to the 120V socket to get a Level 1 Chagrging
  • 👍 One is All - Designed to be compatible with all SAE-J1772 electric vehicles and plug-in hybrid vehicles, this EV charger is an excellent choice for users who own multiple electric vehicles. With its versatility, you no longer need to worry about compatibility issues.
  • 🚦 Safety is a top priority, which is why this charger is equipped with a LED indicator on the control box. This indicator displays the charging status of your EV, alerting you immediately to any potential issues. Additionally, the charger incorporates triple protection functions, including Leakag Protection, Overcharge Protection, and Under Voltage Protection, ensuring a safe and reliable charging experience.
  • 📲Smart Control: Take control of your charging experience with the adjustable current function. Users have the flexibility to select from 7 levels of current, ranging from 6A to 32A. Additionally, this EV charger features a delay charging function, enabling automatic charging during off-peak hours. This helps reduce charging costs and optimizes charging efficiency.
SaleBestseller No. 9
VEVOR Level 2 Portable EV Charger, 32 Amp 240V, Electric Vehicle Charger with 28 ft Charging Cable NEMA 14-50P Plug, 16/20/24/32A Adjustable Current Plug-in Home EV Charging Station for SAE J1772 EVs
  • Portable EV Charger: This portable car charger offers high compatibility with a NEMA 14-50P plug, making it suitable for charging most electric vehicles and plug-in hybrid vehicles that adhere to the J1772 standard.
  • All-Round Protection: Comply with ETL security certification standards. During charging, the portable charger controller automatically adjusts the current according to the charging status to avoid overcharging. It also provides lightning/leakage/grounding/over-voltage/under-voltage/overcharge/over-current/overheat protection.
  • Smart APP Control: Enjoy a great charging experience with the convenience of smart app control. You can not only control and monitor the charging status remotely through the smart APP, but also schedule charging time for 1-12 hours, allowing you to take advantage of off-peak charging and reduce your vehicle usage costs.
  • Extra-Long Charging Cable: Enjoy the flexibility the 28-foot-long charging cable includes with this portable EV charger. You can conveniently charge your EV at home or using public charging stations without hassle. The internal copper wires ensure excellent conductivity, and the external TPE flame-retardant protective jacket is thickened for added durability. The charging cable is IP66 waterproof and dustproof, withstanding temperatures from -30°C to 45°C.
  • Dual-Purpose Functionality: Our package includes a hard-shell storage bag, a base, and a charging cable hook, providing versatile functionality. Using the base and charger holder, you can easily install this charger as a fixed charging station in your garage. Simply store the charging cable in the included storage bag for on-the-go charging and take it with you. You can charge your EV wherever there's an available power outlet.
Bestseller No. 10
AplysiaTech Portable EV Charger Level 1, 15Amp 110V, Electric Vehicle Charger with 16Ft Extension Cord,NEMA 5-15P for Plug-in Home EV Charging Station,Compatible with SAE J1772 EVs
  • 【LEVEL 1 EV CHARGER】 - The AplysiaTec Level 1 Charger is designed for charge your EV with a standard 110V outlet at home or at work; You get 15 amps and max 1.65 kw of power for the standard full-charge time for your car.If you think 1.65kw is too slowly for your car,please choose the AplysiaTech Level 1+2 charger to access max 3.8kw power when you plug-in 6-20 outlet with 240V Level 2 .You can also choose AplysiaTech Level 2 charger with 50Amp to get your EV fully charged within few hours when you have 14-50R outlet with 6AWG cable. We understand Level 1 charging is slowly,but sometimes that's all available at home.
  • 【CONVENIENT FOR HOME ADN OFFICE CHARGER】 - The Aplysiatech 15 Amp EV Charger is designed for affordable and convenient charging option compared to other Level 2 EV chargers,just plug in 5-15R outlet and then delivering an extra 40-50 miles of overnight charge at home.Super convenient choice for all EV owners.
  • 【SAFE FOR HOME AND OFFICE CHARGER】- AplysiaTech 15 Amp EV charger is IP65 weather-resistant, and with built-in protection against overvoltage, overcurrent, and short circuits;14AWG charing cable for safe and reliable charging at home and office.
  • 【HIGH COMPATIBILITY CHARGER】AplysiaTech EV charger is compatible with electric vehicles that meet SAE J1772 standards. You will need AplysiaTech J1772 to Tesla charger adapter if you are Tesla owner.
  • 【EASY TO CARRY EV CHARGER】No worry about charging while traveling or on business,AplysiaTech 15Amp portable EV charger included storage bag to makes it easy to carry around and stay organized in your car, allowing you to charge anywhere and anytime, no need to find an EV charging station outside.

Last update on 2024-03-23 / Affiliate links / Images from Amazon Product Advertising API

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