September 30, 2020 NHTSA CAMPAIGN NUMBER: 20V601000
Debris in Hybrid Battery may Cause Fire
The debris could result in a short-circuit, increasing the risk of fire or injury.
NHTSA Campaign Number: 20V601
Manufacturer BMW of North America, LLC
Components ELECTRICAL SYSTEM
Potential Number of Units Affected 4,509
Summary
BMW of North America, LLC (BMW) is recalling certain 2020-2021 530e, 530e xDrive, 530e iPerformance and X3 xDrive30e and MINI Cooper Countryman All4 SE, 2020 BMW i8, and 2021 330e, 330e xDrive, 745Le xDrive and X5 xDrive45e vehicles. Debris may have entered one or more of the hybrid battery cells during their production.
Remedy
BMW will inspect and, if necessary, replace the battery module free of charge. The remedy is currently being developed. Until the remedy is completed, drivers are instructed to not charge their vehicles. Drivers are instructed to not drive in manual mode, sport mode, and to not use the shift paddles. Owners were notified of the safety risk October 23, 2020. The recall began November 24, 2020. Owners may contact BMW customer service at 1-800-525-7417.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Check if your BMW has a Recall
10 Affected Products
Vehicles
| MAKE | MODEL | YEAR |
| BMW | 330E | 2021 |
| BMW | 530E | 2020-2021 |
| BMW | 745LE | 2021 |
| BMW | I8 | 2020 |
| BMW | X3 | 2020-2021 |
| BMW | X5 | 2021 |
| MINI | COUNTRYMAN | 2020-2021 |
65 Associated Documents
Recall Quarterly Report #3, 2021-2
RCLQRT-20V601-1881.PDF 211.327KB
Remedy Instructions and TSB – RECALL 20V-601: HIGH-VOLTAGE BATTERY
RCRIT-20V601-0850.pdf 240.192KB
Remedy Instructions and TSB – RECALL 20V-601: HIGH-VOLTAGE BATTERY
RCRIT-20V601-3579.pdf 296.447KB
Remedy Instructions and TSB – RECALL 20V-601: HIGH-VOLTAGE BATTERY RECALL
RCRIT-20V601-5106.pdf 726.819KB
Manufacturer Notices(to Dealers,etc) – Dealer Message re Urgent Update Recall 20V-601 PHEV Module P/N 61 27 8 843 411
Recall Quarterly Report #1, 2020-4
RCLQRT-20V601-4241.PDF 211.138KB
Manufacturer Notices(to Dealers,etc) – Dealer Message re Shipping Delays PHEV Modules for 20V-601, Bulletin B61 23 20
Manufacturer Notices(to Dealers,etc) – Dealer Message re Urgent Update Recall 20V-601 PHEV Module P/N 61 27 8 843 411
Remedy Instructions and TSB – TSB re SPECIAL SERVICE ACTION: HIGH-VOLTAGE BATTERY CONDITION VERIFICATION (20V-601)
RCRIT-20V601-2484.pdf 234.141KB
Manufacturer Notices(to Dealers,etc) – Broadcast Message re MINI Recall 20V-xxx: High-Voltage Battery
RCMN-20V601-3063.pdf 136.123KB
Manufacturer Notices(to Dealers,etc) – Broadcast Message re BMW Recall 20V-xxx: High-Voltage Battery
RCMN-20V601-2197.pdf 144.477KB
Remedy Instructions and TSB
RCRIT-20V601-5410.pdf 284.703KB
Miscellaneous Document – HV Battery Recall Return Process
RMISC-20V601-3198.pdf 2021.352KB
Miscellaneous Document – HV BATTERY RECALL RETURN PROCESS
RMISC-20V601-2145.pdf 2052.674KB
Owner Notification Letter(Part 577) (MINI)
RCONL-20V601-4183.pdf 674.675KB
Owner Notification Letter(Part 577)
RCONL-20V601-0998.pdf 680.628KB
Manufacturer Notices(to Dealers,etc) – Broadcast Message re Important Update – Shipping has resumed PHEV Modules for 20V-601, Bulletin B61 23 20
Manufacturer Notices(to Dealers,etc) – Subject: 20V-601 High-Voltage Battery Customer Notification Date: Thursday, October 8, 2020
RCMN-20V601-0666.pdf 264.501KB
Remedy Instructions and TSB – Service Information Bulletin re RECALL 20V-601: HIGH-VOLTAGE BATTERY RECALL
RCRIT-20V601-2517.pdf 716.658KB
Manufacturer Notices(to Dealers,etc) – Broadcast Message to Parts Manager re Recall 20V-601 PHEV Module Return
Owner Notification Letter(Part 577)
RCONL-20V601-5095.pdf 72.569KB
Manufacturer Notices(to Dealers,etc) – Subject: 20V-601 High-Voltage Battery Customer Notification Date: Thursday, October 8, 2020
RCMN-20V601-8617.pdf 262.032KB
Remedy Instructions and TSB – Safety Bulletin re RECALL 20V-601: HIGH-VOLTAGE BATTERY
RCRIT-20V601-2673.pdf 284.771KB
Recall 573 Report
RCLRPT-20V601-7070.PDF 218.999KB
Manufacturer Notices(to Dealers,etc) – Subject: BMW High-Voltage Battery – Recall 20V-490 Stop-Sale Compensation and Recall 20V-601 AMP Subsidy Information Date: Thursday, October 8, 2020
Manufacturer Notices(to Dealers,etc) – Subject: 20V-601 High-Voltage Battery Customer Notification Date: Thursday, October 8, 2020
RCMN-20V601-3473.pdf 259.527KB
Manufacturer Notices(to Dealers,etc) – Broadcast Message re 20V-601 PHEV Module Ordering via IDS
Remedy Instructions and TSB – Remedy Instructions re RECALL 20V-601: HIGH-VOLTAGE BATTERY RECALL
RCRIT-20V601-6895.pdf 723.158KB
Remedy Instructions and TSB – Safety Recall Notice re RECALL 20V-601: HIGH-VOLTAGE BATTERY
RCRIT-20V601-1523.pdf 303.84KB
Remedy Instructions and TSB – Safety Recall Notice re RECALL 20V-601: HIGH-VOLTAGE BATTERY
RCRIT-20V601-9912.pdf 716.618KB
Remedy Instructions and TSB – Remedy Instructions re RECALL 20V-601: HIGH-VOLTAGE BATTERY
RCRIT-20V601-2027.pdf 670.97KB
Remedy Instructions and TSB
RCRIT-20V601-1875.pdf 295.087KB
Remedy Instructions and TSB – Remedy Instructions re RECALL 20V-601: HIGH-VOLTAGE BATTERY
RCRIT-20V601-9749.pdf 302.489KB
Remedy Instructions and TSB – Remedy Instructions re RECALL 20V-601: HIGH-VOLTAGE BATTERY – DEALER INVENTORY VEHICLES
RCRIT-20V601-6801.pdf 302.685KB
Remedy Instructions and TSB – Remedy Instructions re RECALL 20V-601: HIGH-VOLTAGE BATTERY
RCRIT-20V601-3743.pdf 231.475KB
Remedy Instructions and TSB – Service Information Bulletin re RECALL 20V-601: HIGH-VOLTAGE BATTERY RECALL
RCRIT-20V601-0573.pdf 719.54KB
Remedy Instructions and TSB
RCRIT-20V601-5052.pdf 764.073KB
Defect Notice 573 Report
RCLRPT-20V601-2497.PDF 219.034KB
Manufacturer Notices(to Dealers,etc) – Broadcast Message re BMW Recall 20V-xxx: High-Voltage Battery
RCMN-20V601-5178.pdf 142.326KB
Remedy Instructions and TSB – RECALL 20V-601: HIGH-VOLTAGE BATTERY RECALL
RCRIT-20V601-8070.pdf 761.647KB
Remedy Instructions and TSB
RCRIT-20V601-1733.pdf 309.579KB
Manufacturer Notices(to Dealers,etc) – Dealer Broadcast Message re 20V-601 PHEV Recall – B61 23 20 – Module Update
Remedy Instructions and TSB
RCRIT-20V601-0256.pdf 289.003KB
Remedy Instructions and TSB
RCRIT-20V601-7485.pdf 234.547KB
Recall 573 Report – Amendment 1
RCLRPT-20V601-5983.PDF 218.999KB
ISSUED Interim Owner Notification Letter(Part 577) – BMW
RIONL-20V601-3990.pdf 897.363KB
ISSUED Interim Owner Notification Letter(Part 577) – MINI
RIONL-20V601-4000.pdf 894.906KB
Manufacturer Notices(to Dealers,etc) – SIB 61 21 20 RECALL 20V-601: HIGH-VOLTAGE BATTERY 2020-10-16 This Service Information Bulletin (Revision 2) replaces SI B61 21 20 dated October 2020. What’s New (Specific text highlighted): Warranty Section
RCMN-20V601-8151.pdf 268.439KB
Recall Quarterly Report #2, 2021-1
RCLQRT-20V601-7164.PDF 211.243KB
Manufacturer Notices(to Dealers,etc) – SIB 61 20 20 RECALL 20V-601: HIGH-VOLTAGE BATTERY 2020-10-16 This Service Information Bulletin (Revision 2) replaces SI B61 20 20 dated October 2020. What’s New (Specific text highlighted): Warranty Section
RCMN-20V601-6092.pdf 272.525KB
Manufacturer Notices(to Dealers,etc) – SIM 61 06 20 RECALL 20V-601: HIGH-VOLTAGE BATTERY 2020-10-16 This Service Information Bulletin (Revision 1) replaces SI M61 06 20 dated September 2020. This Service Information Bulletin (Revision 2) replaces SI M61 06 20 dated October 2020. What’s New (Specific text highlighted): Affected Customers section Warranty section
RCMN-20V601-0616.pdf 266.426KB
Recall 573 Report
RCLRPT-20V601-4244.PDF 219.721KB
Recall 573 Report
RCLRPT-20V601-5317.PDF 218.999KB
Remedy Instructions and TSB
RCRIT-20V601-3749.pdf 400.26KB
Remedy Instructions and TSB
RCRIT-20V601-2684.pdf 404.424KB
Recall Quarterly Report #4, 2021-3
RCLQRT-20V601-0814.PDF 211.426KB
Remedy Instructions and TSB
RCRIT-20V601-4467.pdf 2084.211KB
Remedy Instructions and TSB
RCRIT-20V601-7733.pdf 2520.471KB
Miscellaneous Document – Owner Notification Letter re Drive in Hybrid Only
RMISC-20V601-8488.pdf 637.587KB
Miscellaneous Document – Owner Notification Letter re Drive in Hybrid Mode only
RMISC-20V601-9830.pdf 637.018KB
Miscellaneous Document – Owner Notification Letter
RMISC-20V601-9829.pdf 609.704KB
Miscellaneous Document – Owner Notification Letter re Drive in Hybrid Mode
RMISC-20V601-2316.pdf 639.347KB
Miscellaneous Document – Owner Notification Letter
RMISC-20V601-6965.pdf 1188.638KB
Miscellaneous Document – Owner Notification Letter re Remedy is available
RMISC-20V601-7276.pdf 1000.455KB
Miscellaneous Document – Owner Notification Letter re Drive in Hybrid Mode only
RMISC-20V601-0648.pdf 623.808KB
Latest Recalls Documents
https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=20V601&docType=RCL
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