Recall 21V-401: Driver’s Front Air Bag (NADI) Inflator – 1999-2001 BMW 3-Series

May 27, 2021 NHTSA CAMPAIGN NUMBER: 21V401000

Air Bag Inflator May Explode or Underinflate Bag

The inflator could explode during air bag deployment, resulting in metal fragments striking the driver or other occupants. An underinflated air bag may not properly protect the occupant. These scenarios increase the risk of serious injury or death.

 

NHTSA Campaign Number: 21V401

Manufacturer BMW of North America, LLC

Components AIR BAGS

Potential Number of Units Affected 4,511

 

Summary

BMW of North America, LLC (BMW) is recalling certain 2000-2001 BMW 3 Series (323Ci, 325Ci, 328Ci and 330Ci), 1999-2001 323i, 328i, 330i, 330xi, and 2000 323i, 328i stationwagon vehicles equipped with Non-Azide Driver air bag Inflators (NADI) manufactured by Takata. These vehicles are equipped with driver-side air bag inflators that were previously inspected, but not replaced under recall numbers 19V-851, 19V852, or 19V-853. Due to a manufacturing issue, the NADI inflator may absorb moisture, causing the inflator to explode or the air bag cushion to underinflate.

 

Remedy

Dealers will replace the driver-side air bag inflator with a newly designed inflator, free of charge. Owner notification letters were mailed on July 12, 2021. Owners may contact BMW customer service at 1-800-525-7417.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your BMW has a Recall

 


SIB 65 09 21
2021-10-05

RECALL 21V-401: DRIVER’S FRONT AIR BAG (NADI) INFLATOR

This Service Information Bulletin (Revision 2) replaces SI B65 09 21 dated June 2021.

 

What’s New (Specific text highlighted):

  • Procedure/Parts/Warranty – Process change for the Dual Stage gas generator

 

MODEL

E-Series Model Description Production Date
E46 3 Series Sedan June 5, 1998 – June 27, 2000

 

AFFECTED VEHICLES

Vehicles which require this Recall Campaign to be completed will show it as “Open” when checked either in AIR, the “Service Menu” of DCSnet (Dealer Communication System), ISPA Next or Warranty Vehicle Inquiry.

 

SITUATION

BMW AG is conducting a Voluntary Safety Recall (effective May 28, 2021) on certain Model Year 1999 – 2001 BMW 3 Series vehicles that were produced between June 5, 1998 and June 27, 2000.

These vehicles were recalled in 2019 but were only inspected, and will now need a replacement air bag inflator.

The single-stage Takata Non-Azide (NADI) Driver gas generator, also known as an air bag inflator, may have been produced with an insufficient seal that could allow moisture to enter the gas generator. The gas generator is a separately replaceable part of the air bag module.

 

OTHER AIR BAG-RELATED FAULTS AND REPAIRS

This Recall applies to an operational driver’s front air bag. The issue addressed will not cause an air bag (SRS) malfunction light to illuminate. It will also not prevent the system from deploying in a front-end collision.

However, a recalled vehicle can arrive at your center with an air bag malfunction light illuminated.

It is important to notify the customer that diagnosing other air bag-related system issues may be required and this diagnosis and corresponding repair work, if needed, is not covered by this Recall.

In this case, replacing the driver’s front air bag gas generator will not correct the other fault code(s).

 

CAUSE

The single-stage Takata Non-Azide (NADI) Driver gas generator, also known as an air bag inflator, may have been produced with an insufficient seal that could allow moisture to enter the gas generator. The gas generator is a separately replaceable part of the air bag module.

 

CORRECTION

The current installed air bag gas generator must be replaced

In the following cases, the gas generator replacement should not be performed. Instead, the complete air bag assembly must be replaced:

Threaded bolts are damaged

Threaded bolts are bent or corroded

The generator cannot be removed from the air bag without excess force

If the target tightening torque of the nuts cannot be achieved (5 Nm in a star pattern sequence)

If there is a gap between the generator & air bag that is not closed up when tightening the nuts

If there is damage to the air bag cover that may impede deployment of the air bag

 

PROCEDURE

Follow all safety precautions when handling air bags.

Remove Basic Drivers air bag as per REP 32 34 010 “Removing and installing/replacing air bag unit”

OR

Remove Sports Drivers air bag as per REP 32 34 020 “Removing and installing/replacing the air bag unit (sports steering wheel, inserted air bag unit)”

 

Once the air bag is removed and the wiring is disconnected, turn the air bag over to read the parts label(s) on the gas generator on the back.

 

Basic Driver’s air bag, showing the location of the parts label.

 

Sport Driver’s air bag, showing the location of the parts label.

 

Gas generator serial number decoding:

Digits 1-2  = Type of gas generator

Digit 3       = Production Line

Digit 4       = Production year

Digit 5-11  = Serial #

*NOTE: The serial number can have 10 or 11 characters. Only the first 10 characters counted from the left are relevant for the check. The 11th digit can be disregarded for the repair covered by this SIB

All original gas generator serial numbers which begin with BK MUST be replaced- refer to the table below.

Digits 1-3 Digit 4 Digit 5-10 Repair Category
BKC H, J ALL Drivers air bag gas generator must be replaced
BK1 H, J, K, L, M, N,

P, Q, R, U, V

ALL Drivers air bag gas generator must be replaced
BK5 ALL Drivers air bag gas generator must be replaced
BKV ALL Drivers air bag gas generator must be replaced

 

Situation 1: If the serial number is not legible and cannot be identified, or the driver air bag gas-generator is NOT a type BK; submit a Reply Requested TSARA case for support.

Title the TSARA case NADI TAKATA RECALL 21V-401

The case should include pictures of the gas generator and its serial number

You will be instructed by TSARA on how to proceed.

 

Situation 2: Some vehicles may have air bag control unit MRS III which was introduced in some models starting September 1999 and supports a dual stage gas generator.

Standard steering wheel gas generator pictured.

Takata air bags with different chemical compositions (white label) are not affected by this recall and DO NOT need to be replaced.

Reinstall the driver’s air bag.

Submit an INFO ONLY TSARA case with a picture of the gas generator serial number to document this repair.

Claim Defect Code 0032200300 and labor op (main/plus work as applicable), invoice no parts.

In this situation, labor with no parts invoiced applies. The warranty claim will be forced into manual review to confirm that a part replacement was not required.

Please make sure to reference the TSARA Info Case number in the Warranty claim comments section to support this inspection-only procedure.

 

Situation 3: Some vehicles may have air bag control unit MRS III which was introduced in some models starting September 1999 and supports a dual stage gas generator.

This later production date Sport steering wheel gas generator (pictured) was retrofitted into the vehicle and is not covered under warranty replacement.

These gas generators must be replaced

Submit an INFO ONLY TSARA case with a picture of the gas generator serial number to document this repair.

Claim Defect Code 0032200300 and only the labor op (main/plus work as applicable), invoice no parts here, see below.

Then claim Defect Code 32349003TK for the applicable parts only. See SI B65 02 17 only for replacement parts information.

The claim [H1] [CSC2] will be forced into manual review to confirm that the correct part replacement was performed.

Please make sure to reference the TSARA Info case number in the Warranty claim comments section to support this replacement.

The serial number of the checked gas-generator AND the new gas-generator must both be stated on the repair order and in the comments section of the warranty claim.

Refer to SI B65 03 20 for details on how to replace a gas generator.

 

PARTS INFORMATION

Please refer to the Parts Matrix for the ordering procedure. 

Only use and invoice the part numbers below that apply.

Performing a part number look-up in ETK (EPC) by VIN or model in place of using/invoicing the following part numbers may result with the wrong part numbers being invoiced and installed. This could delay the payment of claim.

Part Number Description Quantity
32 30 5 A1B D99 Gas Generator repair kit 1

 

If a complete air bag is needed as per the CORRECTION section above:

 

Please order the parts for a specific VIN only and not for stock.

In the Warranty Comments section of your claim you must let us know what is preventing you from replacing the gas generator.

Parts returned under this recall are subject to inspection to confirm the correct repair was performed.

 

Part Number Description Quantity
32 34 5 A1B DB4 Standard air bag unit WITHOUT multifunction switches 1 (if required)
32 34 5 A1B DB5 Standard air bag unit WITH multifunction switches 1 (if required)
32 34 5 A1B DB3 Air bag unit, sports steering wheel 1 (if required)

 

Or:

For Defect Code 32349003TK Air Bag Replacement Part Information (With WP # 9 or 10)

See SI B65 02 17 only for the applicable replacement part information to claim with the above Defect Code-related repair.

 


Attachment to B65 09 21
June 2021

SAFETY RECALL NOTICE

To:  All Center Operators, Sales Managers, Service Manager, Parts Manager and Warranty Processor

RE: Recall 21V-401: Driver’s Front Air Bag (NADI) Inflator – B65 09 21

BMW AG is conducting a Voluntary Safety Recall (effective May 28, 2021) on certain Model Year 1999 – 2001 BMW 3 Series vehicles that were produced between June 5, 1998 and June 27, 2000.

Please be reminded that it is a violation of federal law (The Safety Act) for you to sell, lease or deliver any new motor vehicle covered by this notification until the recall repair has been performed.  This means that centers may not legally deliver new motor vehicles to consumers until they are fixed or use/sell replacement equipment/parts subject to this recall.  Note also that substantial civil penalties apply to violations of the Safety Act. 

Also, you should not sell, lease or deliver any Certified Pre-Owned or used vehicles subject to a safety recall until the repair is completed. 

Please follow any special instructions that we provide to you for the return or disposition of recall parts.

We appreciate all your assistance with this Recall.

 


Attachment to B65 09 21
June 2021

Driver’s Front Air Bag Inflator (NADI)
Model Year 1999-2001 BMW 3 Series
Safety Recall 21V-401
Date Issued: 6/3/2021

 

Q1. Which models are included in this Safety Recall Campaign?

Certain Model Year 1999 through 2001 3 Series Sedan, Coupe, and Sportswagon vehicles (E46), produced from June 1998 through July 2000, are potentially affected.

 

Q2. Which inflator is affected?

This recall campaign involves vehicles equipped with the single-stage Takata Non Azide Driver Inflator (NADI).

 

Q3. What is the specific concern?

Certain NADI inflators may have been produced with an insufficient seal which could allow moisture to enter the inflator.

 

Q4. What can happen as a result of this issue?

In a crash where the driver air bag deploys, it may not deploy with sufficient restraint capability which could increase the risk of injury. It is also possible that the air bag housing may explode and could cause metal fragments to pass through the air bag cushion material, which may result in injury or death to the driver and/or other vehicle occupants.

 

Q5. Can I continue to drive my vehicle?

Yes. However, when you are notified that a remedy is available for your vehicle, please contact an authorized BMW center immediately to schedule an appointment to have this important free repair performed.  If you are not the only driver of this vehicle, please advise all other drivers of this important information.

 

Q6. I recently had the NADI inflator inspected under a recall and it did not need to be replaced.  Why am I being notified again?

Although the NADI inflator was recently inspected under a recall, we have now determined that the inflator needs to be replaced.

 

Q7. Why are other BMW models not included?

Other vehicles have driver front air bags that were produced with different inflators.

 

Q8. What is the fix?

The driver’s air bag inflator will be replaced with a newly designed inflator.

 

Q9. How will I be notified of this recall?

Owners are being contacted by First Class mail, advising customers of this recall and to schedule an appointment with an authorized BMW center to have this important Safety Recall performed as soon as possible.  If you changed your address or sold the vehicle, please let us know by visiting www.bmwusa.com/recall and click on “manage recall notices and contact information”.

 

Q10. Do I have to wait for my letter in order to have my vehicle repaired?

No.  Please contact an authorized BMW center immediately to have this important Safety Recall performed as soon as possible.  For the latest updates to this Safety Recall please visit www.bmwusa.com/recall.

 

Q11. Is it possible to find out whether the problem exists in my car? 

No. There is no way to detect if your BMW might have an air bag inflator potentially at risk of rupturing upon deployment in an accident.

 

Q12. How did BMW become aware of this issue?

BMW became aware of this issue through its quality control procedures.

 

Q13. I did not receive a letter from BMW regarding my vehicle. How can I find out if my BMW is included in this recall?

You can enter your vehicle identification number (VIN) at www.bmwusa.com/recall and download a sample owner notification letter and Q&A if your VIN is affected.

 

Q14. What if I am not the current owner of this vehicle?

If you changed your address or sold the vehicle, please let us know by visiting www.bmwusa.com/recall and click on “manage recall notices and contact information”.

 

Q15. Am I eligible for reimbursement under the TREAD Act if I previously replaced my driver’s front air bag module?

In this particular recall, reimbursement is likely not applicable, as you would typically have replaced your driver front air bag module as a result of an accident. In that situation, most likely your insurance company paid for the repair. However, in the very unusual (unlikely) scenario that you previously paid to replace the front air bag module “out-of-pocket” upon learning of this possible defect, you may be eligible for reimbursement. Additional information is provided when BMW mails the letter asking you to make an appointment with an authorized BMW center.

 


 

 


23 Affected Products

Vehicles

MAKE MODEL YEAR
BMW 3 SERIES 1999-2001
BMW 323CI 2000-2001
BMW 323I 1999-2001
BMW 325CI 2000-2001
BMW 328CI 2000-2001
BMW 328I 1999-2001
BMW 330CI 2000-2001
BMW 330I 1999-2001
BMW 330XI 1999-2001

 


9 Associated Documents

Manufacturer Notices(to Dealers,etc) – Dealer Notification re BMW Recall 21V-xxx: Driver”s Front Air Bag (NADI) Inflator

RCMN-21V401-3660.pdf 232.876KB

RCMN-21V401-3660

 


Defect Notice 573 Report

RCLRPT-21V401-9802.PDF 216.25KB

RCLRPT-21V401-9802

 


Remedy Instructions and TSB – Remedy Instructions re BMW Recall 21V-xxx: Driver”s Front Air Bag (NADI) Inflator

RCRIT-21V401-4208.pdf 232.876KB

RCRIT-21V401-4208

 


Recall Acknowledgement

RCAK-21V401-5016.pdf 645.527KB

RCAK-21V401-5016

 


ISSUED Owner Notification Letter(Part 577)

RCONL-21V401-1118.pdf 962.338KB

RCONL-21V401-1118

 


Remedy Instructions and TSB

RCRIT-21V401-1870.pdf 6227.08KB

RCRIT-21V401-1870

 


Recall Quarterly Report #2, 2021-4

RCLQRT-21V401-9620.PDF 211.249KB

RCLQRT-21V401-9620

 


Recall Quarterly Report #1, 2021-3

RCLQRT-21V401-9718.PDF 211.144KB

RCLQRT-21V401-9718

 


Remedy Instructions and TSB

RCRIT-21V401-4290.pdf 6407.065KB

RCRIT-21V401-4290

 


Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=21V401&docType=RCL

 


 

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  • 【All OBD2 Test Modes 】 Quickly tell you the exact cause behind the check engine warning light. This ABS & SRS scan tool is also a fully-featured obd2 code reader; can read/clear engine light codes, show live data, and do I/M readiness test ... to solve emission issues, and help pass smog test for most post-1996 OBD2/CAN vehicles. Plus, it has the now-popular DTC lookup library to save searching repair materials online.
  • 【User-Oriented 】 Physically, you will like the feel of this obd2 scanner with the black rubber grip thing all around the outside edge. Durable enough to stand the accidental drop. Thanks to its easily accessible menu, you can operate all functions in minutes, with the press of a few buttons. 3-color LEDs intuitively indicate if everything's good, there's a warning, or there's a serious issue. There’s even an LED integrated into the connector port so you can hook it up in darkness.
  • 【Worry-Free Purchase 】 You can update this scan tool through an internet USB to have the latest software for its optimized performance, with no extra costs throughout all its using life. We offer you 1-year quality backup period with 30-day unconditional return & replacement policy. TOPDON offers reliable customer support on Facebook during weekdays. Search “TOPDON Official” on Facebook and contact us via message. Multilingual Menu: EN, FR, ES, DE, IT, RU, PT, and JP.
SaleBestseller No. 9
Launch CR629 OBD2 Scanner ABS SRS Scan Tool with Active Test, 3 Service Oil/SAS/BMS Reset Tool, Full OBD2 Functions Car Code Scanner, Lifetime Free Update (More Powerful Than Launch CR529, CRP123X)
  • 【ABS & SRS Diagnoses + Active Test for ABS SRS】LAUNCH CR629 scan tool can do advanced Bidirectional Control (active test), read vehicle version information, read/clear DTCs, and read graphic live data stream for ABS SRS modules. Utilizing the active test can detect the hidden problems when you see the related warning light of ABS SRS systems. 📌NOTE: This launch obd2 scanner currently supports ACTIVE TEST for 20 car brands. Please contact us to check the compatibility before purchase.
  • 【3 Reset Services】This automotive scanner LAUNCH CR629 provides 3 reset services: Oil reset, SAS reset and BMS Reset, helping to keep your car running smoothly. ➤Oil Reset: To reset the oil life each time you have the oil and oil filter changed. ➤SAS Reset: To perform a calibration of the steering angle sensor following a wheel alignment or installation of a suspension or steering part. ➤BMS Reset. 📌Please contact us to check the vehicle compatibility for reset services before purchase.
  • 【OBD2 Full Functions + Support 10000+ Vehicle】 Come with 10 modes of OBD2 tests (including Read/Clear codes, View Freeze Frame Data, O2 Sensor Test, Evap Test, etc.), LAUNCH CR629 obd2 scanner tells you the exact problem behind the check engine warning light, solve emission issues, and help pass smog test for most post-1996 OBD2/CAN vehicles. This ABS SRS scan tool supports ABS & SRS diagnoses for 42 car brands. 22 Car brands for BMS reset, 53 brands for oil reset, and 41 brands for SAS reset.
  • 【User-friendly + Live Data Stream】 LAUNCH CR629 car code reader is specially designed with the following features ➤3.5 inch large LCD color display. ➤3 hot keys(F1/F2/F3)to access to the target interface directly with ONE CLICK. ➤DTC Lookup to identify a code’s meaning directly. No google research needed! ➤PC Printing to print the information out after PC connection. ➤Review data records historical DTCs, data streams and freeze frame data, which is convenient to view at any time.
  • 【5 Years Warranty + Lifetime Free Update+ 8 Languages】 This original Launch OBD2 scanner CR629 is backed up by Launch official after-sale services with 5-year warranty, available 60-days return & replacement policy. This car code scanner supports English, French, German, Spanish, Portuguese, Russian, Japanese, Italian. If you have any problem, you can contact us freely via customer service email or message us on Amazon.
SaleBestseller No. 10
2022 Newest Elite LAUNCH CRP123E OBD2 Scanner - ENG/ABS/SRS/AT Diagnostic Scan Tool with Oil/Throttle Reset/SAS Reset,Battery Test,AutoVIN,5"Touchscreen WiFi Free Update,Car Code Reader for All Cars
  • 🔔【Oil/SAS/Throttle Reset】Significant benefits!! ☑️With the same cost, since October 2022, Add New 3 reset functions. Launch CRP123E code reader car diagnostic tool with reset including Oil /SAS/Throttle Reset to maintain your vehicle systems safely and efficiently. One-Click "Upgrade" operation to obtain 3 special reset functions.
  • 🎉【2022 New Elite Version, Upgraded Of FOXWELL Car Scanner NT604 Elite/ANCEL FX2000/CRP123】 LAUNCH CRP123E obd2 scanner can check ABS/SRS/AT/ENG systems & 10 OBD2 modes, read and clear fault codes,💡Online Google Search, 4 IN 1 Graphing ,Stores and playbacks dynamic data stream, helps to quick analysis and diagnosis. what's more, you can generate a vehicle health report by one-click and share to your email via Wifi which can help avoid blind maintenance, offer solution, save time and money.
  • ☑️【ABS/SRS/Engine/Transmission Diagnostic Tool +Battery Voltage Test& AUTOVIN】Wi-Fi one click update +Battery Voltage Test +Auto Vin+Record History; One-click wifi update and free for fixing more bugs; Realtime battery voltage graphing helps to Judge the state of the battery; Auto Vin, facilitate accurate diagnosis and provide useful information; Save the historical diagnosis report, replay the data flow, and provide you with useful parameters to prevent unnecessary repair
  • 🔔【One to one Technical feedback and support】 Base on cloud server of launch,the “feedback function” can get the professional guidance of Launch Engineer.An excellent choice for family car owners. No extra paid updates, keep your diagnostic software updated and coverage increased, saving you even more money. 🎁Great Gift Idea For Every Car Owner💡Fast 7.0 Android💡16GB Memory💡5" touch HD screen💡6100mAh Rechargeable Battery
  • 🎁【5-Year Warranty &10 Language Free To Use】 Launch CRP123E scan tool supports 10 languages. Choose your native language without encountering any sort of language barrier--English, French, Spanish, German, Russian, Korean, Japanese, Portuguese, Italian, Traditional Chinese. 🚩5 YEARs Warranty 🚩Conact seller to get Free Gift 🚩Fast delivery by Amazon

Last update on 2022-11-20 / Affiliate links / Images from Amazon Product Advertising API

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