Recall 21V-401: Driver’s Front Air Bag (NADI) Inflator – 1999-2001 BMW 3-Series

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May 27, 2021 NHTSA CAMPAIGN NUMBER: 21V401000

Air Bag Inflator May Explode or Underinflate Bag

The inflator could explode during air bag deployment, resulting in metal fragments striking the driver or other occupants. An underinflated air bag may not properly protect the occupant. These scenarios increase the risk of serious injury or death.

 

NHTSA Campaign Number: 21V401

Manufacturer BMW of North America, LLC

Components AIR BAGS

Potential Number of Units Affected 4,511

 

Summary

BMW of North America, LLC (BMW) is recalling certain 2000-2001 BMW 3 Series (323Ci, 325Ci, 328Ci and 330Ci), 1999-2001 323i, 328i, 330i, 330xi, and 2000 323i, 328i stationwagon vehicles equipped with Non-Azide Driver air bag Inflators (NADI) manufactured by Takata. These vehicles are equipped with driver-side air bag inflators that were previously inspected, but not replaced under recall numbers 19V-851, 19V852, or 19V-853. Due to a manufacturing issue, the NADI inflator may absorb moisture, causing the inflator to explode or the air bag cushion to underinflate.

 

Remedy

Dealers will replace the driver-side air bag inflator with a newly designed inflator, free of charge. Owner notification letters were mailed on July 12, 2021. Owners may contact BMW customer service at 1-800-525-7417.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your BMW has a Recall

 


SIB 65 09 21
2021-10-05

RECALL 21V-401: DRIVER’S FRONT AIR BAG (NADI) INFLATOR

This Service Information Bulletin (Revision 2) replaces SI B65 09 21 dated June 2021.

 

What’s New (Specific text highlighted):

  • Procedure/Parts/Warranty – Process change for the Dual Stage gas generator

 

MODEL

E-Series Model Description Production Date
E46 3 Series Sedan June 5, 1998 – June 27, 2000

 

AFFECTED VEHICLES

Vehicles which require this Recall Campaign to be completed will show it as “Open” when checked either in AIR, the “Service Menu” of DCSnet (Dealer Communication System), ISPA Next or Warranty Vehicle Inquiry.

 

SITUATION

BMW AG is conducting a Voluntary Safety Recall (effective May 28, 2021) on certain Model Year 1999 – 2001 BMW 3 Series vehicles that were produced between June 5, 1998 and June 27, 2000.

These vehicles were recalled in 2019 but were only inspected, and will now need a replacement air bag inflator.

The single-stage Takata Non-Azide (NADI) Driver gas generator, also known as an air bag inflator, may have been produced with an insufficient seal that could allow moisture to enter the gas generator. The gas generator is a separately replaceable part of the air bag module.

 

OTHER AIR BAG-RELATED FAULTS AND REPAIRS

This Recall applies to an operational driver’s front air bag. The issue addressed will not cause an air bag (SRS) malfunction light to illuminate. It will also not prevent the system from deploying in a front-end collision.

However, a recalled vehicle can arrive at your center with an air bag malfunction light illuminated.

It is important to notify the customer that diagnosing other air bag-related system issues may be required and this diagnosis and corresponding repair work, if needed, is not covered by this Recall.

In this case, replacing the driver’s front air bag gas generator will not correct the other fault code(s).

 

CAUSE

The single-stage Takata Non-Azide (NADI) Driver gas generator, also known as an air bag inflator, may have been produced with an insufficient seal that could allow moisture to enter the gas generator. The gas generator is a separately replaceable part of the air bag module.

 

CORRECTION

The current installed air bag gas generator must be replaced

In the following cases, the gas generator replacement should not be performed. Instead, the complete air bag assembly must be replaced:

Threaded bolts are damaged

Threaded bolts are bent or corroded

The generator cannot be removed from the air bag without excess force

If the target tightening torque of the nuts cannot be achieved (5 Nm in a star pattern sequence)

If there is a gap between the generator & air bag that is not closed up when tightening the nuts

If there is damage to the air bag cover that may impede deployment of the air bag

 

PROCEDURE

Follow all safety precautions when handling air bags.

Remove Basic Drivers air bag as per REP 32 34 010 “Removing and installing/replacing air bag unit”

OR

Remove Sports Drivers air bag as per REP 32 34 020 “Removing and installing/replacing the air bag unit (sports steering wheel, inserted air bag unit)”

 

Once the air bag is removed and the wiring is disconnected, turn the air bag over to read the parts label(s) on the gas generator on the back.

 

Basic Driver’s air bag, showing the location of the parts label.

 

Sport Driver’s air bag, showing the location of the parts label.

 

Gas generator serial number decoding:

Digits 1-2  = Type of gas generator

Digit 3       = Production Line

Digit 4       = Production year

Digit 5-11  = Serial #

*NOTE: The serial number can have 10 or 11 characters. Only the first 10 characters counted from the left are relevant for the check. The 11th digit can be disregarded for the repair covered by this SIB

All original gas generator serial numbers which begin with BK MUST be replaced- refer to the table below.

Digits 1-3 Digit 4 Digit 5-10 Repair Category
BKC H, J ALL Drivers air bag gas generator must be replaced
BK1 H, J, K, L, M, N,

P, Q, R, U, V

ALL Drivers air bag gas generator must be replaced
BK5 ALL Drivers air bag gas generator must be replaced
BKV ALL Drivers air bag gas generator must be replaced

 

Situation 1: If the serial number is not legible and cannot be identified, or the driver air bag gas-generator is NOT a type BK; submit a Reply Requested TSARA case for support.

Title the TSARA case NADI TAKATA RECALL 21V-401

The case should include pictures of the gas generator and its serial number

You will be instructed by TSARA on how to proceed.

 

Situation 2: Some vehicles may have air bag control unit MRS III which was introduced in some models starting September 1999 and supports a dual stage gas generator.

Standard steering wheel gas generator pictured.

Takata air bags with different chemical compositions (white label) are not affected by this recall and DO NOT need to be replaced.

Reinstall the driver’s air bag.

Submit an INFO ONLY TSARA case with a picture of the gas generator serial number to document this repair.

Claim Defect Code 0032200300 and labor op (main/plus work as applicable), invoice no parts.

In this situation, labor with no parts invoiced applies. The warranty claim will be forced into manual review to confirm that a part replacement was not required.

Please make sure to reference the TSARA Info Case number in the Warranty claim comments section to support this inspection-only procedure.

 

Situation 3: Some vehicles may have air bag control unit MRS III which was introduced in some models starting September 1999 and supports a dual stage gas generator.

This later production date Sport steering wheel gas generator (pictured) was retrofitted into the vehicle and is not covered under warranty replacement.

These gas generators must be replaced

Submit an INFO ONLY TSARA case with a picture of the gas generator serial number to document this repair.

Claim Defect Code 0032200300 and only the labor op (main/plus work as applicable), invoice no parts here, see below.

Then claim Defect Code 32349003TK for the applicable parts only. See SI B65 02 17 only for replacement parts information.

The claim [H1] [CSC2] will be forced into manual review to confirm that the correct part replacement was performed.

Please make sure to reference the TSARA Info case number in the Warranty claim comments section to support this replacement.

The serial number of the checked gas-generator AND the new gas-generator must both be stated on the repair order and in the comments section of the warranty claim.

Refer to SI B65 03 20 for details on how to replace a gas generator.

 

PARTS INFORMATION

Please refer to the Parts Matrix for the ordering procedure. 

Only use and invoice the part numbers below that apply.

Performing a part number look-up in ETK (EPC) by VIN or model in place of using/invoicing the following part numbers may result with the wrong part numbers being invoiced and installed. This could delay the payment of claim.

Part Number Description Quantity
32 30 5 A1B D99 Gas Generator repair kit 1

 

If a complete air bag is needed as per the CORRECTION section above:

 

Please order the parts for a specific VIN only and not for stock.

In the Warranty Comments section of your claim you must let us know what is preventing you from replacing the gas generator.

Parts returned under this recall are subject to inspection to confirm the correct repair was performed.

 

Part Number Description Quantity
32 34 5 A1B DB4 Standard air bag unit WITHOUT multifunction switches 1 (if required)
32 34 5 A1B DB5 Standard air bag unit WITH multifunction switches 1 (if required)
32 34 5 A1B DB3 Air bag unit, sports steering wheel 1 (if required)

 

Or:

For Defect Code 32349003TK Air Bag Replacement Part Information (With WP # 9 or 10)

See SI B65 02 17 only for the applicable replacement part information to claim with the above Defect Code-related repair.

 


Attachment to B65 09 21
June 2021

SAFETY RECALL NOTICE

To:  All Center Operators, Sales Managers, Service Manager, Parts Manager and Warranty Processor

RE: Recall 21V-401: Driver’s Front Air Bag (NADI) Inflator – B65 09 21

BMW AG is conducting a Voluntary Safety Recall (effective May 28, 2021) on certain Model Year 1999 – 2001 BMW 3 Series vehicles that were produced between June 5, 1998 and June 27, 2000.

Please be reminded that it is a violation of federal law (The Safety Act) for you to sell, lease or deliver any new motor vehicle covered by this notification until the recall repair has been performed.  This means that centers may not legally deliver new motor vehicles to consumers until they are fixed or use/sell replacement equipment/parts subject to this recall.  Note also that substantial civil penalties apply to violations of the Safety Act. 

Also, you should not sell, lease or deliver any Certified Pre-Owned or used vehicles subject to a safety recall until the repair is completed. 

Please follow any special instructions that we provide to you for the return or disposition of recall parts.

We appreciate all your assistance with this Recall.

 


Attachment to B65 09 21
June 2021

Driver’s Front Air Bag Inflator (NADI)
Model Year 1999-2001 BMW 3 Series
Safety Recall 21V-401
Date Issued: 6/3/2021

 

Q1. Which models are included in this Safety Recall Campaign?

Certain Model Year 1999 through 2001 3 Series Sedan, Coupe, and Sportswagon vehicles (E46), produced from June 1998 through July 2000, are potentially affected.

 

Q2. Which inflator is affected?

This recall campaign involves vehicles equipped with the single-stage Takata Non Azide Driver Inflator (NADI).

 

Q3. What is the specific concern?

Certain NADI inflators may have been produced with an insufficient seal which could allow moisture to enter the inflator.

 

Q4. What can happen as a result of this issue?

In a crash where the driver air bag deploys, it may not deploy with sufficient restraint capability which could increase the risk of injury. It is also possible that the air bag housing may explode and could cause metal fragments to pass through the air bag cushion material, which may result in injury or death to the driver and/or other vehicle occupants.

 

Q5. Can I continue to drive my vehicle?

Yes. However, when you are notified that a remedy is available for your vehicle, please contact an authorized BMW center immediately to schedule an appointment to have this important free repair performed.  If you are not the only driver of this vehicle, please advise all other drivers of this important information.

 

Q6. I recently had the NADI inflator inspected under a recall and it did not need to be replaced.  Why am I being notified again?

Although the NADI inflator was recently inspected under a recall, we have now determined that the inflator needs to be replaced.

 

Q7. Why are other BMW models not included?

Other vehicles have driver front air bags that were produced with different inflators.

 

Q8. What is the fix?

The driver’s air bag inflator will be replaced with a newly designed inflator.

 

Q9. How will I be notified of this recall?

Owners are being contacted by First Class mail, advising customers of this recall and to schedule an appointment with an authorized BMW center to have this important Safety Recall performed as soon as possible.  If you changed your address or sold the vehicle, please let us know by visiting www.bmwusa.com/recall and click on “manage recall notices and contact information”.

 

Q10. Do I have to wait for my letter in order to have my vehicle repaired?

No.  Please contact an authorized BMW center immediately to have this important Safety Recall performed as soon as possible.  For the latest updates to this Safety Recall please visit www.bmwusa.com/recall.

 

Q11. Is it possible to find out whether the problem exists in my car? 

No. There is no way to detect if your BMW might have an air bag inflator potentially at risk of rupturing upon deployment in an accident.

 

Q12. How did BMW become aware of this issue?

BMW became aware of this issue through its quality control procedures.

 

Q13. I did not receive a letter from BMW regarding my vehicle. How can I find out if my BMW is included in this recall?

You can enter your vehicle identification number (VIN) at www.bmwusa.com/recall and download a sample owner notification letter and Q&A if your VIN is affected.

 

Q14. What if I am not the current owner of this vehicle?

If you changed your address or sold the vehicle, please let us know by visiting www.bmwusa.com/recall and click on “manage recall notices and contact information”.

 

Q15. Am I eligible for reimbursement under the TREAD Act if I previously replaced my driver’s front air bag module?

In this particular recall, reimbursement is likely not applicable, as you would typically have replaced your driver front air bag module as a result of an accident. In that situation, most likely your insurance company paid for the repair. However, in the very unusual (unlikely) scenario that you previously paid to replace the front air bag module “out-of-pocket” upon learning of this possible defect, you may be eligible for reimbursement. Additional information is provided when BMW mails the letter asking you to make an appointment with an authorized BMW center.

 


 


23 Affected Products

Vehicles

MAKE MODEL YEAR
BMW 3 SERIES 1999-2001
BMW 323CI 2000-2001
BMW 323I 1999-2001
BMW 325CI 2000-2001
BMW 328CI 2000-2001
BMW 328I 1999-2001
BMW 330CI 2000-2001
BMW 330I 1999-2001
BMW 330XI 1999-2001

 


9 Associated Documents

Manufacturer Notices(to Dealers,etc) – Dealer Notification re BMW Recall 21V-xxx: Driver”s Front Air Bag (NADI) Inflator

RCMN-21V401-3660.pdf 232.876KB

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Defect Notice 573 Report

RCLRPT-21V401-9802.PDF 216.25KB

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Remedy Instructions and TSB – Remedy Instructions re BMW Recall 21V-xxx: Driver”s Front Air Bag (NADI) Inflator

RCRIT-21V401-4208.pdf 232.876KB

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Recall Acknowledgement

RCAK-21V401-5016.pdf 645.527KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-21V401-1118.pdf 962.338KB

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Remedy Instructions and TSB

RCRIT-21V401-1870.pdf 6227.08KB

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Recall Quarterly Report #2, 2021-4

RCLQRT-21V401-9620.PDF 211.249KB

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Recall Quarterly Report #1, 2021-3

RCLQRT-21V401-9718.PDF 211.144KB

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Remedy Instructions and TSB

RCRIT-21V401-4290.pdf 6407.065KB

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Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=21V401&docType=RCL

 


 

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LAUNCH CRP123 OBD2 Scanner 2024 Newest Elite Code Reader Engine/ABS/SRS/Transmission Car Diagnostic Tool, ABS Code Reader, SRS Scan Tool, Check Engine Code Reader, Lifetime Free Update Scan Tool
  • 🎁 New Elite Version🎁 Easy to Use--Work out of Box🎁Function as LAUNCH CRP123E 🎁 Lifetime Update🎁 5 YEARS Back Up.Note:1. The product is a four-system tool, unable to scan the whole system, 2. The automatic scanning function is only for obd2 vehicles after 2006, not all vehicles, 3. If it cannot be charged, it may be a problem with the charging cable, you can reach us to resend a charging cable, or it may be a product problem, we can resend it soon. If the product loads slowly, it may be a network problem, try switching to a better network. If you encounter any problems, please rea-ch us, we will help you solve until you are satisfied, thank you.
  • [Engine/ABS/SRS/Transmission Diagnostic Tool]----The crp123 obd2 scanner is perfect balance of power and affordability, providing the ability to view preset, or user defined, live data streams for ENGINE, AT, ABS and SRS data, the ability to graph, record, replay and print data, read and resets codes for engine/abs/srs/transmission system.(Note: Does not work for other System and does not have Special services!)
  • [Full OBDII Test Code Reader]----LAUNCH CRP123 scan tool supports all 10 modes of OBDII standard to ensure complete, accurate, system diagnosis. Read and Clear DTCs, do smog tests , I/M readiness and O2 sensor tests, Mode 06 EVAP system test, Mode 08 on-board test component test. And OBDII Code lookup tool and acronym database to assist and speed diagnosis and repair time.
  • [Live Data Stream + Advanced OBDII Scanner + Lifetime Update]---- Launch crp123 scanner support for Generic OBDII Codes (P0, P2, P3 and U0); manufacturer specific codes (P1, P3 and U1); pending codes; freeze frame data; monitor and I/M readiness; live PCM stream data; graphing functionality for up to four (4) live data streams include the Engine Coolant Temperature, Long&Short Fuel Trim, the change of Accelerator Pedal Position Sensor , Throttle valve position , Generator load signal,Fuel Tank Pressure , Engine RPM, Intake Ait Temperature and so on; clears DTC codes and turns off the MIL; resets monitors; provides Data Link Connector (DLC) location hints.
  • [Extensive Vehicle Coverage + 10 Languages]--The LAUNCH CRP123 reads data from ENGINE, TRANSMISSION, ABS and SRS systems from Asian, US and European manufacturers. Coverage includes for Suzuki, for Honda, for Mitsubishi, for Nissan, for Toyota,for Mazda, for Hyundai,for Kia, for Subaru,for Infiniti, for Lexus, for Acura, for Isuzu, for Ford, for GM, for Chrysler, for Benz, for BMW, for VW, for Opel, for Volvo, for Fiat,for Land Rover, for Seat, for Skoda, for Audi,for Porsche, for Saab, for Jaguar and many others. Support 10 different languages.Note: Please rea-ch us your VIN to Check Compatibility before purchase.
SaleBestseller No. 8
BLCKTEC 430 Bluetooth OBD2 Scanner Diagnostic Tool - Car Code Reader for All Cars OBDII Compatible - Read & Clear Engine, ABS, SRS, Oil Light, & More - Subscription Free OBD App On iOS & Android
  • [Transform Your Car Care Experience] - With BLCKTEC, instantly become your own professional mechanic. Effortlessly read and clear your car’s trouble codes and check engine light, ensuring your vehicle stays in top condition.
  • [Empower Yourself with Comprehensive Diagnostics] - Unlock the full potential of your vehicle with the BLCKTEC 430. Access detailed diagnostics previously exclusive to professional mechanics’ OBD2 scan tools, including ABS, Airbag, SRS, TPMS codes, and beyond, right at your fingertips.
  • [Drive with Confidence] - The BLCKTEC 430 is more than just a car code reader; it's your personal vehicle health advisor. Receive tailored repair reports with potential causes and verified solutions for your specific make and model, guiding you to the right fix every time.
  • [Seamless Connectivity, Ultimate Convenience] - Experience the freedom of wireless diagnostics with this portable car scanner. Easily connect via Bluetooth to our intuitive sensor, and enjoy all the functionalities of high-end scan tools without the clutter of wires, directly from your smartphone or tablet.
  • [DIY Repairs Made Easy] - Navigate car maintenance with ease using our premium app. Access a vast library of easy-to-follow repair videos, guiding you through each step of the repair process, compatible with both iOS & Android devices.
SaleBestseller No. 9
LAUNCH CRP123 OBD2 Scanner-2024 Newest Model Engine/ABS/SRS/Transmission Diagnostic Scan Tool SRS Airbag Code Reader,Lifetime Free Update
  • 【Great Ideal For Every Car Owner】Prefect choice for your father, husband, brother or boyfriend. EVERY CAR OWNER WILL NEED IT! It comes with h-igh-quality host with a strong box. Get LAUNCH CRP123 Elite car diagnostic scanner and give your lover a surprise!
  • 【 Read & Clear/Reset Engine/ABS/SRS/Transmission Diagnostic Scan Tool 】LAUNCH CRP123 OBD2 Scanner can test Engine, Transmission, ABS and Airbag four systems, also reads and resets code, displays data stream graphic, stores and playbacks dynamic data stream,helps to quick analysis and diagnosis.
  • 【 Error Fault Code Reader】Except the full 10 modes OBD2 diagnostic functions like, retrieving I/M readiness, Freeze Frame Data, Read Dynamic Data stream and V-ehicle Information, O2 Sensor Test, EVAP Test of F-uel Tank System (Mode 8) and Advanced On-board Monitoring (Mode 6), launch crp123 obd2 scanner can not only reveal what error codes your car is producing, but also erase your v-ehicle’s check engine light after problem fixed, the DTC help and explanation also tell you the exact problem.
  • 【 Live Data Graphing + Read/Record/Playback Data stream + Print diagnostic data 】Live Data Graphing,more intuitive to know your vehicle’s problem.Large size Color Screen ;Print Function:Print the diagnose result easily; with user manual and register & update tutorial video uploaded in the link by us,you can Look up it anytime by ONE-CLICK.
  • 【 Find Your Vehicles Here】Launch CRP123 obd2 scanner Supports mainstream vehicles on the world,fit for ACURA VW AUDI AUST FORD BENZ BMW CHRYSLER FIAT GM HOLDEN HONDA HYUNDAI INFINITI JAGUAR ISUZU KIA LANDROVER LEXUS MAZDA MITSUBISHI NISSAN OPEL PORSCHE SAAB SEAT SKODA SMART MERCEDES SPRINTER SUBARU SUZUKI SCION TOYOTA USA FORD VOLVO PEUGEOT CITROEN RENAULT EUROFORD.Etc.
Bestseller No. 10
TOPDON Upgraded AD600 OBD2 Scanner, Diagnostic Tool, ABS SRS Transmission Engine Code Reader, 8 Reset Services Scan Tool, Oil/Brake/BMS/SAS/DPF/TPMS/ETS Reset, Injector Coding, Lifetime Free Update
  • 【Updated New Version AD600】Discover the improved version of TOPDON AD600 OBD2 scanner. Now immerse yourself in a seamlessly diagnostic experience with Android 11.0 OS. With an upgraded 32G ROM, this scan tool offers ample storage and faster performance. The 5-inch display with 1280x720 resolution offers high-definition clarity, ensuring easy readability for every diagnostic detail.
  • 【Professional 4 Systems Diagnostics】For car owners dealing with common issues such as engine, transmission, ABS, and SRS, the TOPDON AD600 code scanner delivers professional diagnostic services. It easily reads and clears fault codes, analyzes data streams and more, ensuring a quick identification of problems. Additionally, the DTC Lookup function provides corresponding fault code analysis.
  • 【8 Hot Reset Functions】Say goodbye to costly trips to the repair shop for resetting after routine maintenance such as changing oil, replacing tires, or installing new brake pads. The AD600 diagnostic tool effortlessly tackles common automotive challenges with just one click. Cut costs and cut the hassle with its 8 reset functions: Oil/BMS/ABS/SAS/EPB/DPF/TPMS/Throttle.
  • 【Support for 10,000+ Car Models】The upgraded AD600 car scanner now supports 67+ global brands and 10,000+ models, ensuring compatibility with a diverse range of vehicles. Whether American, German, French, or Japanese, the AD600 diagnostic scanner has you covered. (Note: Contact TOPDON customer service for vehicle compatibility inquiries before purchase).
  • 【Lifetime Free Updates】The AD600 diagnostic tool offers a lifetime of free upgrades with convenient one-click updates via Wi-Fi. Our dedicated TOPDON technical team continuously enhances our product's software, providing users with expanded vehicle support and an improved user experience through regular updates.

Last update on 2024-05-16 / Affiliate links / Images from Amazon Product Advertising API

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