Safety Recall 19V-850 – Headlamp Control Unit – 2020 BMW 3-Series, Z4

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November 27, 2019 NHTSA CAMPAIGN NUMBER: 19V850000

Loss of Headlight Function

Headlight failure can reduce the driver’s visibility, increasing the risk of a crash.

 

NHTSA Campaign Number: 19V850

Manufacturer BMW of North America, LLC

Components EXTERIOR LIGHTING

Potential Number of Units Affected 245

 

Summary

BMW of North America, LLC (BMW) is recalling certain 2020 Z4 M40i, Z4 sDrive30i, 330i and 330i xDrive vehicles as well as 2020 Toyota Supra vehicles. The headlight control units may fail causing a loss of one or both of the headlights.

 

Remedy

BMW will notify owners, and dealers will replace the headlight control units, free of charge. The recall is expected to begin January 17, 2020. Owners may contact BMW customer service at 1-800-525-7417 or Toyota customer service at 1-888-270-9371.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

 

Check if your BMW has a Recall

 


SIB 63 10 19

2019-12-12

RECALL CAMPAIGN 19V-850: HEADLAMP CONTROL UNIT

Please perform the procedure outlined in this Service Information on all affected vehicles before customer delivery. In the event the customer has already taken delivery of the vehicle, please perform the procedure the next time the vehicle is in the shop.

 

MODEL

E-Series Model Description Production Date
G29 Z4 sDrive30i Roadster July 17, 2019 to July 25, 2019

 

AFFECTED VEHICLES

Vehicles which require this Recall Campaign to be completed will show it as “Open” when checked either in AIR, the “Service Menu” of DCSnet (Dealer Communication System) or with ISPA NEXT. Recall letter and Q&A are attached.

 

SITUATION

BMW AG has issued a Recall (effective November 21, 2019) for a small number of Model Year 2020 BMW vehicles that were produced between July 17, 2019 and July 25, 2019. During supplier production, the two headlamp control units may not have been produced to specification.

 

CAUSE

Damage to both Front Light Electronic Modules (aka headlamp control unit “FLEL”) during supplier assembly.

 

CORRECTION

Replace both Front Light Electronic Modules.

 

PROCEDURE

  1. Remove both headlights as described in repair instructions REP 63 12 003 Removing and installing the left headlight.
  2. Replace both Front Light Electronic Modules as described in repair instructions REP 63 11 760 Replacing the control unit for Frontal Light Electronics on the left.
  3. Program the vehicle using ISTA 4.21.1x or higher (released December 6, 2019)

Note: If the headlight has already failed, the counter in the BDC must first be reset before programming, otherwise the new control unit cannot be activated and therefore cannot be programmed.

Model Target integration level
G29 S18A-19-11-540 or higher

 

Note that ISTA will automatically reprogram and code all programmable control modules that do not have the latest software.

Always connect a BMW-approved battery charger/power supply (SI B04 23 10).

For information on programming and coding with ISTA, refer to DealerSpeed / TIS / Technical Documentation / Diagnostics and Programming / Programming Documentation.

 

PARTS INFORMATION

Only use and invoice the part number below.

Performing a part number look-up in ETK (EPC) by VIN or model in place of using/invoicing the following part numbers may result with the wrong part number(s) being invoiced and installed, this could delay the payment of claim.

Part Number Description Quantity
63 11 7 933 358 Front Light Electronic Module 2

 

WARRANTY INFORMATION

During this workshop visit, the affected vehicle may also show one or more programming and encoding Technical Campaign repairs open, the programming and encoding procedure may only be invoiced one time.

Replace the front light electronic modules and update the vehicle to the required i-level by performing and submitting for this Recall Campaign.

For the other open campaign repairs, please be sure to also perform any additional work (before and/or after) these repairs require and/or close the remaining programming and encoding Technical Campaign repairs as outlined in the corresponding Service Information Bulletin.

Reimbursement for this Recall will be via normal claim entry utilizing the following information together with the part number specified above:

Defect Code 0063660100

 

Completion before the first vehicle delivery to a customer or the vehicle is already in the workshop.

Work Pkg Labor Operation Description (Plus work) Labor Allowance
# 1 00 68 797 Replacing the control units for FLR 2 on the left and right (includes adjusting headlights) with programming and encoding the vehicle control units (includes connecting an approved battery charger/power supply and performing a vehicle test). 34 FRU
Or:
# 2 00 68 798 Replacing the control units for FLR 2 on the left and right (includes adjusting headlights), programming and encoding the vehicle control units was performed in conjunction with another campaign or repair during the same workshop visit) 26 FRU

 

Or:

The vehicle arrives at your center and this Recall Campaign shows open (No other Main work will be performed/claimed during this workshop visit)

Work Pkg Labor Operation Description (Main work) Labor Allowance
# 3 00 68 216 Replacing the control units for FLR 2 on the left and right (includes adjusting headlights) with programming and encoding the vehicle control units (includes connecting an approved battery charger/power supply and performing a vehicle test). 36 FRU

 

Claim Repair Comments

Only reference the SIB number and the work package (Pkg) number performed in the RO technician notes and in the claim comments (For example: B63 10 19 WP 1), unless otherwise required by State law.

And, as applicable:

Alternative Mobility Solution (AMS) for Vehicle Owners (RO and Claim Comments Required)

This Recall repair qualifies for Alternative Mobility Solution (AMS) expense reimbursement, claim this item under the Defect Code noted above as follows:

Sublet Code 2 – Itemize the AMS sublet amount on the repair order and in the claim comment section.

Please refer to SI B01 29 16 for additional information.

Programming and Encoding – Vehicle Control Units (RO and Claim Comments Required)

The programming procedure automatically reprograms and encodes all vehicle control modules which do not have the latest software i-level. If one or more control module failures occur during this programming procedure:

Please claim this consequential control module-related IRAP recovery procedure (when applicable as required)/repair work under the defect code listed in this bulletin with the applicable AIR labor operations. Please explain this additional work (The why and what) on the repair order and in the claim comments section For control module failures that occurred prior to performing this programming procedure:

When covered under an applicable limited warranty, claim the applicable test plan and the corresponding control module-related repair work using the applicable defect code and labor operations in AIR (including diagnosis with separate punch times).

Attachments:

B631019 Recall Notice.pdf

B631019 HeadlampControlUnit-QA-(12Dec2019).pdf

Supporting Materials

picture_as_pdf B631019 HeadlampControlUnit-QA-(12Dec2019).pdf
picture_as_pdf B631019 Recall Notice.pdf

 


Attachment to SI B63 10 19
December 2019

SAFETY RECALL NOTICE

 

To:  All Center Operators, Sales Managers, Service Manager, Parts Manager and Warranty Processor

RE: Recall 19V-850: Headlamp Control Unit – SI B63 10 19

BMW AG has issued a Delivery Stop (effective November 21, 2019) on a small number of Model Year 2020 BMW vehicles that were produced between July 16, 2019 and October 18, 2019.  During supplier production, the headlamp control unit may not have been produced to specifications.

This Delivery Stop has been upgraded to a Recall (effective November 27, 2019).

 

Please be reminded that it is a violation of federal law (The Safety Act) for you to sell, lease or deliver any new motor vehicle covered by this notification until the recall repair has been performed.  This means that centers may not legally deliver new motor vehicles to consumers until they are fixed or use/sell replacement equipment/parts subject to this recall.  Note also that substantial civil penalties apply to violations of the Safety Act. 

 

Also, you should not sell, lease or deliver any Certified Pre-Owned or used vehicles subject to a safety recall until the repair is completed. 

 

Please follow any special instructions that we provide to you for the return or disposition of recall parts.

  

We appreciate all your assistance with this Recall.

 


Attachment to SI B63 10 19
December 2019

Headlamp Control Unit
Safety Recall 19V-850
Model Year 2020
BMW 3 Series, Z4 Last Updated 12/12/2019

Q1. Which BMW Group models in the US are potentially affected by this Safety Recall? Approximately 68 Model Year 2020 BMW 3 Series and Z4 vehicles in the US, produced between July and October 2019, are potentially affected.

 

Q2. What is the specific issue?

During supplier production, the headlamp control unit may not have been produced to specifications.  Over time, this could affect the illumination of one or both of the headlamps, increasing the risk of a crash.

 

Q3. Why are other BMW Group vehicles not included in this Safety Recall? The headlamp control unit was produced to specifications by the supplier.

 

Q4. How did BMW Group become aware of this issue?

BMW Group became aware of this issue through its quality control procedures.

 

Q5. Can I determine if this issue exists in my vehicle? 

If you notice that the illumination of one or both of the headlamps is affected, your vehicle may be experiencing this issue.

 

Q6. What should I do if I notice this condition in my vehicle?

If this condition occurs, please contact your authorized BMW center immediately to have this Safety Recall performed.

 

Q7. Can I continue to drive my vehicle (before I receive my letter)?

Yes.  However, when you receive a letter requesting you to make an appointment to have this Safety Recall performed by an authorized BMW center, please do so as soon as possible.  If you are not the only driver of this vehicle, please advise all other drivers of this important information.

 

Q8. How will my vehicle be repaired?

The headlamp control unit will be replaced for free and can take approximately one hour.

 

Q9. Is BMW Group aware of any accidents or injuries in the US, involving these BMW Group vehicles associated with this Safety Recall?

No.

 

Q10. How will I be informed of this Safety Recall?

You will receive a letter in January via First Class mail advising you of this Safety Recall and to schedule an appointment with an authorized BMW center to have this Safety Recall performed.  You can locate your nearest authorized BMW center at www.bmwusa.com/dealer.  To ensure the BMW Group has your most recent contact and vehicle information, please register your BMW vehicle at www.bmwusa.com/myBMW.  Registration is free, and will give you access to factory initiated campaigns and other information specific to your vehicle.

 

Q11. Do I have to wait for my letter to have my vehicle serviced?

Yes.  BMW is in the process of ensuring that the necessary tools, parts, and procedures are available prior to contacting you to schedule an appointment with your authorized BMW center to have this important Safety Recall performed.  For the latest updates to this Safety Recall, please visit www.bmwusa.com/recall.

 


SIB 63 11 19
2019-12-12

RECALL CAMPAIGN 19V-850: LEFT HEADLAMP CONTROL UNIT

Please perform the procedure outlined in this Service Information on all affected vehicles before customer delivery. In the event the customer has already taken delivery of the vehicle, please perform the procedure the next time the vehicle is in the shop.

 

MODEL

E-Series Model Description Production Date
G20 3 Series Sedan July 22, 2019 to October 18, 2019
G29 Z4 Roadster July 17, 2019 to August 20, 2019

 

AFFECTED VEHICLES

Vehicles which require this Recall Campaign to be completed will show it as “Open” when checked either in AIR, the “Service Menu” of DCSnet (Dealer Communication System) or with ISPA NEXT. Recall letter and Q&A are attached.

 

SITUATION

BMW AG has issued a Recall (effective November 21, 2019) for a small number of Model Year 2020 BMW vehicles that were produced between July 17, 2019 and October 18, 2019. During supplier production, the headlamp control unit may not have been produced to specification.

 

CAUSE

Damage to the Front Light Electronic Module (aka headlamp control unit “FLEL”) during supplier assembly.

 

CORRECTION

Replace the left (driver’s side) Front Light Electronic Module.

 

PROCEDURE

  1. Remove the left headlights as described in repair instructions REP 63 12 003 Removing and installing the left headlight.
  2. Replace the left Front Light Electronic Module as described in repair instructions REP 63 11 760 Replacing the control unit for Frontal Light Electronics on the left.
  3. Program the vehicle using ISTA 4.21.1x or higher (released December 6, 2019)

Note: If the headlight has already failed, the counter in the BDC must first be reset before programming, otherwise the new control unit cannot be activated and therefore cannot be programmed.

Model Target integration level
G20, G29 S18A-19-11-540 or higher

 

Note that ISTA will automatically reprogram and code all programmable control modules that do not have the latest software.

Always connect a BMW-approved battery charger/power supply (SI B04 23 10).

For information on programming and coding with ISTA, refer to DealerSpeed / TIS / Technical Documentation / Diagnostics and Programming / Programming Documentation.

 

PARTS INFORMATION

Only use and invoice the part number below.

Performing a part number look-up in ETK (EPC) by VIN or model in place of using/invoicing the following part numbers may result with the wrong part number being invoiced and installed, this could delay the payment of claim.

Part Number Description Quantity
63 11 7 933 358 Front Light Electronic Module 1

 

WARRANTY INFORMATION

During this workshop visit, the affected vehicle may also show one or more programming and encoding Technical Campaign repairs open, the programming and encoding procedure may only be invoiced one time.

Replace the front light electronic module and update the vehicle to the required i-level by performing and submitting for this Recall Campaign.

For the other open campaign repairs, please be sure to also perform any additional work (before and/or after) these repairs require and/or close the remaining programming and encoding Technical Campaign repairs as outlined in the corresponding Service Information Bulletin.

Reimbursement for this Recall will be via normal claim entry utilizing the following information together with the part number specified above:

Defect Code 0063670100

 

Completion before the first vehicle delivery to a customer or the vehicle is already in the workshop.

Work Pkg Labor Operation Description (Plus work) Labor Allowance
# 1 00 68 799 Replacing the control unit for FLR 2 on the left (includes adjusting headlights) with programming and encoding the vehicle control units (includes connecting an approved battery charger/power supply and performing a vehicle test). 27 FRU (G20);

29 FRU (G29)

Or:
# 2 00 68 800 Replacing the control unit for FLR 2 on the left (includes adjusting headlights), programming and encoding the vehicle control units was performed in conjunction with another campaign or repair during the same workshop visit) 18 FRU (G20);

21 FRU (G29)

 

Or:

The vehicle arrives at your center and this Recall Campaign shows open (No other Main work will be performed/claimed during this workshop visit)

Work Pkg Labor Operation Description (Main work) Labor Allowance
# 3 00 68 217 Replacing the control unit for FLR 2 on the left (includes adjusting headlights) with programming and encoding the vehicle control units (includes connecting an approved battery charger/power supply and performing a vehicle test). 28 FRU (G20);

31 FRU (G29)

 

Claim Repair Comments

Only reference the SIB number and the work package (Pkg) number performed in the RO technician notes and in the claim comments (For example: B63 11 19 WP 1), unless otherwise required by State law.

And, as applicable:

Alternative Mobility Solution (AMS) for Vehicle Owners (RO and Claim Comments Required)

This Recall repair qualifies for Alternative Mobility Solution (AMS) expense reimbursement, claim this item under the Defect Code noted above as follows:

Sublet Code 2 – Itemize the AMS sublet amount on the repair order and in the claim comment section.

Please refer to SI B01 29 16 for additional information.

Programming and Encoding – Vehicle Control Units (RO and Claim Comments Required)

The programming procedure automatically reprograms and encodes all vehicle control modules which do not have the latest software i-level. If one or more control module failures occur during this programming procedure:

Please claim this consequential control module-related IRAP recovery procedure (when applicable as required)/repair work under the defect code listed in this bulletin with the applicable AIR labor operations. Please explain this additional work (The why and what) on the repair order and in the claim comments section For control module failures that occurred prior to performing this programming procedure:

When covered under an applicable limited warranty, claim the applicable test plan and the corresponding control module-related repair work using the applicable defect code and labor operations in AIR (including diagnosis with separate punch times).

Attachments:

B631119 Recall Notice.pdf

B631119 HeadlampControlUnit-QA-(12Dec2019).pdf

Supporting Materials

picture_as_pdf B631119 HeadlampControlUnit-QA-(12Dec2019).pdf
picture_as_pdf B631119 Recall Notice.pdf

 


Attachment to SI B63 11 19
December 2019

SAFETY RECALL NOTICE

 

To:  All Center Operators, Sales Managers, Service Manager, Parts Manager and Warranty Processor

RE: Recall 19V-850: Headlamp Control Unit – SI B63 11 19

BMW AG has issued a Delivery Stop (effective November 21, 2019) on a small number of Model Year 2020 BMW vehicles that were produced between July 16, 2019 and October 18, 2019.  During supplier production, the headlamp control unit may not have been produced to specifications.

This Delivery Stop has been upgraded to a Recall (effective November 27, 2019).

 

Please be reminded that it is a violation of federal law (The Safety Act) for you to sell, lease or deliver any new motor vehicle covered by this notification until the recall repair has been performed.  This means that centers may not legally deliver new motor vehicles to consumers until they are fixed or use/sell replacement equipment/parts subject to this recall.  Note also that substantial civil penalties apply to violations of the Safety Act. 

 

Also, you should not sell, lease or deliver any Certified Pre-Owned or used vehicles subject to a safety recall until the repair is completed. 

 

Please follow any special instructions that we provide to you for the return or disposition of recall parts.

  

We appreciate all your assistance with this Recall.

 


Attachment to SI B63 11 19
December 2019

Headlamp Control Unit
Safety Recall 19V-850
Model Year 2020
BMW 3 Series, Z4
Last Updated 12/12/2019

 

Q1. Which BMW Group models in the US are potentially affected by this Safety Recall? Approximately 68 Model Year 2020 BMW 3 Series and Z4 vehicles in the US, produced between July and October 2019, are potentially affected.

 

Q2. What is the specific issue?

During supplier production, the headlamp control unit may not have been produced to specifications.  Over time, this could affect the illumination of one or both of the headlamps, increasing the risk of a crash.

 

Q3. Why are other BMW Group vehicles not included in this Safety Recall? The headlamp control unit was produced to specifications by the supplier.

 

Q4. How did BMW Group become aware of this issue?

BMW Group became aware of this issue through its quality control procedures.

 

Q5. Can I determine if this issue exists in my vehicle? 

If you notice that the illumination of one or both of the headlamps is affected, your vehicle may be experiencing this issue.

 

Q6. What should I do if I notice this condition in my vehicle?

If this condition occurs, please contact your authorized BMW center immediately to have this Safety Recall performed.

 

Q7. Can I continue to drive my vehicle (before I receive my letter)?

Yes.  However, when you receive a letter requesting you to make an appointment to have this Safety Recall performed by an authorized BMW center, please do so as soon as possible.  If you are not the only driver of this vehicle, please advise all other drivers of this important information.

 

Q8. How will my vehicle be repaired?

The headlamp control unit will be replaced for free and can take approximately one hour.

 

Q9. Is BMW Group aware of any accidents or injuries in the US, involving these BMW Group vehicles associated with this Safety Recall?

No.

 

Q10. How will I be informed of this Safety Recall?

You will receive a letter in January via First Class mail advising you of this Safety Recall and to schedule an appointment with an authorized BMW center to have this Safety Recall performed.  You can locate your nearest authorized BMW center at www.bmwusa.com/dealer.  To ensure the BMW Group has your most recent contact and vehicle information, please register your BMW vehicle at www.bmwusa.com/myBMW.  Registration is free, and will give you access to factory initiated campaigns and other information specific to your vehicle.

 

Q11. Do I have to wait for my letter to have my vehicle serviced?

Yes.  BMW is in the process of ensuring that the necessary tools, parts, and procedures are available prior to contacting you to schedule an appointment with your authorized BMW center to have this important Safety Recall performed.  For the latest updates to this Safety Recall, please visit www.bmwusa.com/recall.

 

 


SIB 63 12 19
2019-12-12

RECALL CAMPAIGN 19V-850: RIGHT HEADLAMP CONTROL UNIT

Please perform the procedure outlined in this Service Information on all affected vehicles before customer delivery. In the event the customer has already taken delivery of the vehicle, please perform the procedure the next time the vehicle is in the shop.

 

MODEL

E-Series Model Description Production Date
G29 Z4 Roadster July 17, 2019 to August 20, 2019

 

AFFECTED VEHICLES

Vehicles which require this Recall Campaign to be completed will show it as “Open” when checked either in AIR, the “Service Menu” of DCSnet (Dealer Communication System) or with ISPA NEXT. Recall letter and Q&A are attached.

 

SITUATION

BMW AG has issued a Recall (effective November 21, 2019) for a small number of Model Year 2020 BMW vehicles that were produced between July 17, 2019 and August 20, 2019. During supplier production, the headlamp control unit may not have been produced to specification.

 

CAUSE

Damage to the Front Light Electronic Module (aka headlamp control unit “FLEL”) during supplier assembly.

 

CORRECTION

Replace the right (passenger side) Front Light Electronic Module.

 

PROCEDURE

  1. Remove the right headlights as described in repair instructions REP 63 12 003 Removing and installing the left headlight.
  2. Replace the right Front Light Electronic Module as described in repair instructions REP 63 11 760 Replacing the control unit for Frontal Light Electronics on the left.
  3. Program the vehicle using ISTA 4.21.1x or higher (released December 6, 2019)

Note: If the headlight has already failed, the counter in the BDC must first be reset before programming, otherwise the new control unit cannot be activated and therefore cannot be programmed.

Model Target integration level
G29 S18A-19-11-540 or higher

 

Note that ISTA will automatically reprogram and code all programmable control modules that do not have the latest software.

Always connect a BMW-approved battery charger/power supply (SI B04 23 10).

For information on programming and coding with ISTA, refer to DealerSpeed / TIS / Technical Documentation / Diagnostics and Programming / Programming Documentation.

 

PARTS INFORMATION

Only use and invoice the part number below.

Performing a part number look-up in ETK (EPC) by VIN or model in place of using/invoicing the following part numbers may result with the wrong part number being invoiced and installed, this could delay the payment of claim.

Part Number Description Quantity
63 11 7 933 358 Front Light Electronic Module 1

 

WARRANTY INFORMATION

During this workshop visit, the affected vehicle may also show one or more programming and encoding Technical Campaign repairs open, the programming and encoding procedure may only be invoiced one time.

Replace the front light electronic module and update the vehicle to the required i-level by performing and submitting for this Recall Campaign.

For the other open campaign repairs, please be sure to also perform any additional work (before and/or after) these repairs require and/or close the remaining programming and encoding Technical Campaign repairs as outlined in the corresponding Service Information Bulletin.

Reimbursement for this Recall will be via normal claim entry utilizing the following information together with the part number specified above:

Defect Code 0063680100

 

Completion before the first vehicle delivery to a customer or the vehicle is already in the workshop.

Work Pkg Labor Operation Description (Plus work) Labor Allowance
# 1 00 68 801 Replacing the control unit for FLR 2 on the right (includes adjusting headlights) with programming and encoding the vehicle control units (includes connecting an approved battery charger/power supply and performing a vehicle test). 29 FRU
Or:
# 2 00 68 802 Replacing the control unit for FLR 2 on the right (includes adjusting headlights), programming and encoding the vehicle control units was performed in conjunction with another campaign or repair during the same workshop visit) 21 FRU

 

Or:

The vehicle arrives at your center and this Recall Campaign shows open (No other Main work will be performed/claimed during this workshop visit)

Work Pkg Labor Operation Description (Main work) Labor Allowance
# 3 00 68 218 Replacing the control unit for FLR 2 on the right (includes adjusting headlights) with programming and encoding the vehicle control units (includes connecting an approved battery charger/power supply and performing a vehicle test). 31 FRU

 

Claim Repair Comments

Only reference the SIB number and the work package (Pkg) number performed in the RO technician notes and in the claim comments (For example: B63 12 19 WP 1), unless otherwise required by State law.

And, as applicable:

Alternative Mobility Solution (AMS) for Vehicle Owners (RO and Claim Comments Required)

This Recall repair qualifies for Alternative Mobility Solution (AMS) expense reimbursement, claim this item under the Defect Code noted above as follows:

Sublet Code 2 – Itemize the AMS sublet amount on the repair order and in the claim comment section.

Please refer to SI B01 29 16 for additional information.

Programming and Encoding – Vehicle Control Units (RO and Claim Comments Required)

The programming procedure automatically reprograms and encodes all vehicle control modules which do not have the latest software i-level. If one or more control module failures occur during this programming procedure:

Please claim this consequential control module-related IRAP recovery procedure (when applicable as required)/repair work under the defect code listed in this bulletin with the applicable AIR labor operations. Please explain this additional work (The why and what) on the repair order and in the claim comments section For control module failures that occurred prior to performing this programming procedure:

When covered under an applicable limited warranty, claim the applicable test plan and the corresponding control module-related repair work using the applicable defect code and labor operations in AIR (including diagnosis with separate punch times).

Attachments:

B631219 Recall Notice.pdf

B631219 HeadlampControlUnit-QA-(12Dec2019).pdf

Supporting Materials

picture_as_pdf B63 12 19 HeadlampControlUnit-QA-(12Dec2019).pdf
picture_as_pdf B631219 Recall Notice.pdf

 


Attachment to SI B63 12 19
December 2019

SAFETY RECALL NOTICE

 

To:  All Center Operators, Sales Managers, Service Manager, Parts Manager and Warranty Processor

RE: Recall 19V-850: Headlamp Control Unit – SI B63 12 19

BMW AG has issued a Delivery Stop (effective November 21, 2019) on a small number of Model Year 2020 BMW vehicles that were produced between July 16, 2019 and October 18, 2019.  During supplier production, the headlamp control unit may not have been produced to specifications.

This Delivery Stop has been upgraded to a Recall (effective November 27, 2019).

 

Please be reminded that it is a violation of federal law (The Safety Act) for you to sell, lease or deliver any new motor vehicle covered by this notification until the recall repair has been performed.  This means that centers may not legally deliver new motor vehicles to consumers until they are fixed or use/sell replacement equipment/parts subject to this recall.  Note also that substantial civil penalties apply to violations of the Safety Act. 

 

Also, you should not sell, lease or deliver any Certified Pre-Owned or used vehicles subject to a safety recall until the repair is completed. 

 

Please follow any special instructions that we provide to you for the return or disposition of recall parts.

  

We appreciate all your assistance with this Recall.

 


Attachment to SI B63 12 19
December 2019

Headlamp Control Unit
Safety Recall 19V-850
Model Year 2020
BMW 3 Series, Z4
Last Updated 12/12/2019

 

Q1. Which BMW Group models in the US are potentially affected by this Safety Recall? Approximately 68 Model Year 2020 BMW 3 Series and Z4 vehicles in the US, produced between July and October 2019, are potentially affected.

 

Q2. What is the specific issue?

During supplier production, the headlamp control unit may not have been produced to specifications.  Over time, this could affect the illumination of one or both of the headlamps, increasing the risk of a crash.

 

Q3. Why are other BMW Group vehicles not included in this Safety Recall? The headlamp control unit was produced to specifications by the supplier.

 

Q4. How did BMW Group become aware of this issue?

BMW Group became aware of this issue through its quality control procedures.

 

Q5. Can I determine if this issue exists in my vehicle? 

If you notice that the illumination of one or both of the headlamps is affected, your vehicle may be experiencing this issue.

 

Q6. What should I do if I notice this condition in my vehicle?

If this condition occurs, please contact your authorized BMW center immediately to have this Safety Recall performed.

 

Q7. Can I continue to drive my vehicle (before I receive my letter)?

Yes.  However, when you receive a letter requesting you to make an appointment to have this Safety Recall performed by an authorized BMW center, please do so as soon as possible.  If you are not the only driver of this vehicle, please advise all other drivers of this important information.

 

Q8. How will my vehicle be repaired?

The headlamp control unit will be replaced for free and can take approximately one hour.

 

Q9. Is BMW Group aware of any accidents or injuries in the US, involving these BMW Group vehicles associated with this Safety Recall?

No.

 

Q10. How will I be informed of this Safety Recall?

You will receive a letter in January via First Class mail advising you of this Safety Recall and to schedule an appointment with an authorized BMW center to have this Safety Recall performed.  You can locate your nearest authorized BMW center at www.bmwusa.com/dealer.  To ensure the BMW Group has your most recent contact and vehicle information, please register your BMW vehicle at www.bmwusa.com/myBMW.  Registration is free, and will give you access to factory initiated campaigns and other information specific to your vehicle.

 

Q11. Do I have to wait for my letter to have my vehicle serviced?

Yes.  BMW is in the process of ensuring that the necessary tools, parts, and procedures are available prior to contacting you to schedule an appointment with your authorized BMW center to have this important Safety Recall performed.  For the latest updates to this Safety Recall, please visit www.bmwusa.com/recall.

 

 


IMPORTANT SAFETY RECALLRemedy Available

This notice applies to your vehicle,

Recall Campaign No. 19V-850: Headlamp Control Units

January 2020

 

Dear BMW Owner / Lessee:

This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. BMW AG has decided that a defect, which relates to motor vehicle safety, exists in certain Model Year 2020 BMW 3 Series and Z4 vehicles. Our records indicate that you are the owner of a potentially affected vehicle.

 

Why are we contacting you?

We are pleased to inform you that we are ready to perform this recall. If you have not had this recall performed, please contact your authorized BMW center immediately to schedule an appointment. Visit www.bmwusa.com/dealer to locate your nearest BMW center.

 

What could happen?

The headlamp control unit(s) may not have been produced to supplier specifications. This could cause one or both of the headlamps and front turn signals to stop functioning. Driving without a turn signal or with both headlamp(s) disabled could increase the risk of a crash.

If this occurs, a message will be displayed in the instrument cluster and a faster clicking sound will be heard when attempting to use the turn signal. Contact an authorized BMW center to have this recall performed immediately. If you are not the only driver of this vehicle, please advise all other drivers and passengers of this important information.

 

What will BMW do?

The headlamp control unit(s) will be replaced for free which could take approximately one hour.

 

What if I am not the current owner of this vehicle?

You can update the vehicle ownership or your contact information by completing the enclosed postage-paid card or by registering at https://www.bmwusa.com/myBMW. If you are a vehicle lessor, Federal Regulations require you to forward this notice to your lessee within ten days.

 

What if I have questions or experience problems?

For the latest updates to this recall, please visit www.bmwusa.com/recall. Should you have any questions about this recall, please contact your authorized BMW center. If you need additional assistance, contact BMW Customer Relations and Services at 1-800-525-7417 or at CustomerRelations@bmwusa.com.

If your BMW center is unable to remedy the defect without charge or within a reasonable period of time, you may notify the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Ave., S.E., Washington, DC 20590, call the toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-9153), or go to https://www.safercar.gov.

Please be assured that your safety is important to us, and we sincerely apologize if this recall causes any inconvenience. We recommend that you and your passengers wear your safety belt at all times.

 

Sincerely,

 

BMW of North America, LLC

 

Spanish translation on back side
Traducción en español en el lado inverso

 


IMPORTANTE RETIRADA POR MOTIVOS DE SEGURIDAD

Repuesto disponible

Este aviso se aplica a su vehiculo,

Campana de retirada n.2 19V-850: Unidades de control de los faros delanteros

Enero de 2020

 

Estimado propietario o arrendatario de un vehfculo BMW:

Le enviamos este aviso en virtud de la National Traffic and Motor Vehicle Safety Act (Ley Nacional de Seguridad de Transito y Vehfculos). BMW AG ha determinado que algunos vehfculos de los modelos de la Serie 3 y Z4 de BMW del af\o 2020 tienen un defecto relacionado con la seguridad de los vehfculos motorizados. Segun nuestros registros, usted es propietario de un vehfculo potencialmente afectado.

 

¿Por que nos ponemos en contacto con usted?

Nos complace informarle que estamos listos para realizar esta retirada. Si no se ha hecho la retirada, comuniquese de inmediato con el centro autorizado de BMW para programar una cita. Visite www.bmwusa.com/dealer para localizar el centro de BMW mas cercano.

 

¿Que podria suceder? 

Es posible que las unidades de control de los faros delanteros no se hayan fabricado segun las especificaciones del distribuidor. Esto puede causar que uno o ambos faros y las luces de giro delanteras dejen de funcionar. Conducir sin que las luces de giro o ambos faros funcionen, podrfa aumentar el riesgo de tener un accidente.

Si esto ocurre, se mostrara un mensaje en el tablero de instrumentos y se escuchara un chasquido mas rapido cuando intente usar la luz de giro. Comuniquese con un centro autorizado de BMW para que realicen esta retirada de inmediato. Si usted no es la (nica persona que conduce este vehiculo, comparta esta informaci6n importante con todos los demas conductores y pasajeros.

 

¿Que hara BMW?

Reemplazara las unidades de control de los faros delanteros sin cargo, lo que podrfa llevar aproximadamente una hora.

 

¿Que ocurre si no soy el propietario actual de este vehiculo?

Puede completar la tarjeta con respuesta postal paga adjunta o registrarse en https://www.bmwusa.com/myBMW para actualizar la informaci6n de la titularidad del vehfculo o su informaci6n de contacto. Si usted es arrendador del vehiculo, las reglamentaciones federales exigen que reenvie este aviso a su arrendatario en un plazo de diez dias.

 

¿Que debo hacer si tengo alguna pregunta o alg(n problema?

Para ver las ultimas actualizaciones de esta retirada, visite www.bmwusa.com/recall. Si tiene alguna pregunta sobre esta retirada, comunfquese con el centro autorizado de BMW. Si necesita asistencia adicional, comunfquese con el BMW Customer Relations and Services (Servicio de Atenci6n al Cliente de BMW) llamando al 1-800-525-7417 o por correo electr6nico a CustomerRelations@bmwusa.com.

Si el centro de BMW no puede resolver el defecto sin cargo o en un plazo razonable, puede notificar al administrador de la National Highway Traffic Safety Administration (Administraci6n Nacional de Seguridad de Transito en Carreteras), 1200 New Jersey Ave., S.E., Washington, DC 20590, llamar a la Vehicle Safety Hotline (Lfnea gratuita directa de seguridad vehicular) al 1- 888-327-4236 (TTY: 1-800-424-9153) o visitar https://www.safercar.gov.

Le garantizamos que nos importa su seguridad y le pedimos sinceras disculpas si esta retirada le causa algun inconveniente. Recomendamos que usted y sus pasajeros utilicen el cintur6n de seguridad en todo momento.

 

Atentamente,

 

BMW of North America, LLC

English version on front side
Versión en inglés en el frente

 


3 Affected Products

Vehicles

MAKE MODEL YEAR
BMW 330I 2020
BMW Z4 2020
TOYOTA SUPRA 2020

 


17 Associated Document

Remedy Instructions and TSB

RCRIT-19V850-6398.pdf 2425.179KB

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Recall Acknowledgement

RCAK-19V850-8602.pdf 244.194KB

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Defect Notice 573 Report

RCLRPT-19V850-1377.PDF 215.711KB

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Remedy Instructions and TSB

RCRIT-19V850-3756.pdf 342.247KB

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Manufacturer Notices(to Dealers,etc)- Toyota – SAFETY RECALL 19TA20 (Interim Notice 19TB20)

RCMN-19V850-1058.pdf 180.088KB

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Manufacturer Notices(to Dealers,etc)- BMW

RCMN-19V850-7493.pdf 210.996KB

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Recall Quarterly Report #1, 2020-1

RCLQRT-19V850-6958.PDF 211.144KB

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Owner Notification Letter(Part 577)

RCONL-19V850-1115.pdf 2174.689KB

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Owner Notification Letter(Part 577)

RCONL-19V850-1829.pdf 2154.217KB

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Owner Notification Letter(Part 577)

RCONL-19V850-6299.pdf 2154.248KB

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Manufacturer Notices(to Dealers,etc) – Dealer Notification re Remedy Available re Certain 2020 Model Year Supra Vehicles Headlamp(s) May Become Inoperative

RCMN-19V850-2496.pdf 1213.749KB

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Owner Notification Letter(Part 577)

RCONL-19V850-8470.pdf 1196.387KB

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Interim Owner Notification Letter(Part 577)

RIONL-19V850-5555.pdf 2152.951KB

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Interim Owner Notification Letter(Part 577)

RIONL-19V850-5715.pdf 2293.995KB

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Interim Owner Notification Letter(Part 577)

RIONL-19V850-5944.pdf 2153.076KB

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Recall Quarterly Report #2, 2020-2

RCLQRT-19V850-5783.PDF 211.239KB

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Recall Quarterly Report #3, 2020-3

RCLQRT-19V850-5883.PDF 211.325KB

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Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=19V850&docType=RCL

 


 

SaleBestseller No. 1
Sinoparcel D1S Xenon HID Headlights Bulb - 8000K 35W High Low Beam 66144 66140 85140 85415,etc Replacement Bulb -2Yr WTY- Pack of 2
  • 2 year warranty and life time support,2pcs packaged; Replacement part number: 66144 66140 85140 85415 (If there is any problem in the product,please contact us via Account Center,we will reply you within 24 hours)
  • Enter trim of your vehicle to confirm the fitment; Important: Those HID bulbs are ONLY for replacement of your stock D1S/DS1 bulb, not for Halogen bulb EVEN IF it shows "Fit"
  • Tips for BMW chassis codes,fit E90/E91/E92/E93,F07/F10/F20/F21/F30/F31/F34/F80 and E60/E61 since year 2006
  • The light is same as OEM bulb and is like the sun also make the driver more comfortable.Produces light up to 3 times than halogen bulb,lumen of HID is up to 3600LM while lumen of halogen lamp is 800LM,and lower watts
  • Scientific design can reduce the chance of rain leakage and short circuit,the lifespan of the bulb is five times than the halogen bulb with only more stable light output
Bestseller No. 2
Torchbeam D1S HID Headlight Bulbs, 6000K Cool White, 150% Lighting Distance, Xenon Replacement Bulb, IP67 Design with Metal Stents Base, Pack of 2
  • Safer Night Driving: Made with German xenon gas, 300% much brighter than halogen bulbs, Torchbeam D1S bulb provides additional 200ft lighting area for avoiding any safety hazards in 3S advance.
  • Clearer Night Vision: 6000K , diamond bright white, it can illuminate the roadside signs more clearly than 4300K. Note: HID bulb usually uses a lens assembly, the bulb reaches its brightest level after a few seconds of lighting. Please confirm your car is HID assembly to avoid unable installation.
  • Reduce Replacements Frequency: Equipped with shock-proof aluminum shell base, our xenon hid headlights can resist the damage caused by rain, snow and dust intrusion or high temperature inside the engine cover with IP 67 waterproof.
  • Extend Lifespan: 35W low power consumption, about half the 65W halogen lamps; Anti-ultraviolet coating can prevent the brightness of the bulb from dimming continuously.
  • Simpler Installation: Factory specification design, no dashboard error, the replacement will be completed in a few minutes at home. Warm tips:Most car models have more than two assemblies. If you are not sure, please feel free to contact us for detail information.
SaleBestseller No. 3
OXILAM Newest H7 LED Bulb 22000LM 700% Brighter, 6500K Cool White Light, 1:1 Size No Adapter Required, Plug and Play Fog Light Halogen Replacement, Pack of 2
  • 【700% Increased Night Vision】OXILAM H7 LED forward light bulb adopts 16pcs top automotive-grade LED chips. 22,000LM, 100W per pair offer 700% brighter than stock halogen bulbs, which makes signs and obstacles can be seen clearly, increased safety and security on the road. 6500K cool white is more bright, offers a better visibility for you during night driving
  • 【Focused Light Output】 To get perfect beam pattern, OXILAM led bulbs h7 have 1:1 filament design just as original halogen bulbs. 0.039 inch ultra-thin chip spacing design for 360°light illumination that solves the problem of uneven light focus. Also, the h7 bulb shows up wide and penetrating light cut-off Line. No dazzling or add glare to oncoming car drivers
  • 【5-MIN Quick Installation】All-in-one H7 LED bulbs adopt a 1:1 size and wireless design, no additional adapters are required. No polarity, plug and play without any professional tools. 5 minutes to complete the installation of the led h7 bulb
  • 【10+ Years Longer Lifespan】Effective cooling system guarantees 10 years of life, even if the bulbs works 12 hours a day. The full aviation aluminum body, copper baseboard and built-in 12,000RPM silent cooling fan can, providing fast and stable heat dissipation to maximize the lifetime and brightness of LED h7 bulbs
  • 【99% Vehicles Compatible】Built-in 2024 latest linear intelligent IC driver, the 99%+ compatibility has been greatly improved than other H7 LED bulbs. Say goodbye to suddenly shut off, annoying flickering and unstopped dash errors when driving. NOTE: for some sensitive models, additional decoder may be required to fix canbus issue, can get it from us
Bestseller No. 4
Philips H7 VisionPlus Upgrade Headlight Bulb with up to 60% More Vision, 2 Pack
  • Get up to 60% more vision on the road compared to a standard minimum legal requirements in low beam headlamp test results
  • Choose Philips VisionPlus headlights for superior quality with enhanced visibility
  • Original equipment quality seal for the most reliable performance
  • All Philips upgrade headlights are DOT compliant
  • Headlight bulbs by Philips, for over 100 years we have been continuously innovating automotive lighting
Bestseller No. 5
Philips Automotive Lighting H7 Standard Halogen Replacement Headlight Bulb, 2 Pack, white
  • original equipment quality seal for the most reliable performance
  • always replace in pairs to ensure a symmetric light beam from both bulbs on the road. headlights dim over time.
  • headlight bulbs by philips, for over 100 years we have been continuously innovating automotive lighting
  • when installing a new bulb, never touch the glass. either use gloves or paper towel when handling.
  • Fit type: Vehicle Specific
Bestseller No. 6
DMEX D2S - 35W - 6000K Cool White Xenon Headlight HID Bulbs 85122 66240 66040 66240CBI Replacement - Pack of 2
  • 【IMPORTANT】Replacement for stock D2S HID headlights only, DOES NOT FIT if your car has stock Halogen/LED headlight.
  • 100% Quartz Anti-UV Glass, Excellent in Performance. Up to 3800 Lumens - More Brighter than Original Standard HID Bulb.
  • High Quality Xenon Gas and APL pills, Tungsten Metal Electrode.
  • Increase 50m Irradiation Distance, Gain 4.5 Seconds more Brake Reaction Time.
  • Pack of 2 Xenon HID Headlight Bulbs - D2S 35W - OEM Replacement - Original Quality - 24 Months Warranty.
SaleBestseller No. 7
Marsauto D1S HID Headlight Bulbs, 6000K Cold White, Xenon Replacement Bulb(Not Halogen/Led Bulbs), 5 Years Lifespan, Waterproof Design, Up to 350% Brightness, Low/high Beam,2 Pcs
  • Replace Only HID Bulbs: Replacement for stock D1S HID headlight bulbs only, NOT ADAPT if your auto has stock Halogen/LED headlight
  • Ways to Check Bulb Size: Amazon filter systems may not be 100% correct or up to date as 85% of cars that use HID bulbs also have halogen versions. If you are not sure which bulb size your vehicle requires, PLEASE Search "automotive bulb finder" or check if your stock bulbs are HID, or contact us for help
  • 350% Brightness: Marsauto 35W D1S HID headlight bulbs are 350% brighter than the light output from halogen bulbs and 200% brighter than standard HID lights because it's filled with high-purity xenon gas. Higher brightness illuminates more clearly and farther, allowing drivers to avoid road hazards earlier and gaining 3S more brake response
  • 3500 Hours Longevity: Marsauto HID bulbs ensure the last 3500 hours lifespan, reducing your bulb replacement frequency. IP67 waterproof design and high-temperature resistance metal base reduce the fog and vaporization damage caused during driving
  • Easy to Install: 1:1 factory HID bulb design optimizes compatibility, you take only 5 minutes to complete the whole replacement process, and even your wife can easily complete it at home
SaleBestseller No. 8
SEALIGHT H7 Light Bulbs, 700% Super Brightness, 1:1 Mini Size, 24000LM H7 Bulbs 6500K Cool White with Cooling Fan, Powersport H7 Bulbs or Fog Light, Plug and Play, Pack of 2
  • 2024 Upgraded Brightness -- SEALIGHT H7 bulbs With 16 CSP chips,700% brighter than halogen bulbs, SEALIGHT H7 bulbs can provide clearer, wider and further 6500K cool white lighting levels, allowing safe driving even on poor-lit roads like rural roads
  • No Adapters Troubled -- Same size as halogen bulbs, mini size ensures straight plug and play. NO modifications needed. SEALIGHT X3S H7 bulbs can be fast and easily installed within 10 mins. Say goodbye to extra adapters and troubled wires
  • 1:1 Mini Size --SEALIGHT H7 bulbs can illuminate the road without blinding other drivers, also prolong the irradiation distance to avoid accidents.Take it easy through suburban areas, and highways
  • Efficient Cooling System -- SEALIGHT H7 bulbs Premium aluminum body, carved heat sink, and 12,000 RPM silent turbofan. Efficient cooling system facilitates the dissipation of heat, prolonging the life of the H7 bulbs to over 50,000 hours. NO frequent replacement
  • Fits For 99% Of Vehicles -- Built-in CANBUS, SEALIGHT H7 light bulbs is perfectly compatible with 99% of vehicles. Some vehicles may require an additional decoder
Bestseller No. 9
DMEX D1S Xenon HID Headlight Bulbs 6000K Cool White 35W 66144 66140 85140 85415 Replacement - Pack of 2
  • 【IMPORTANT】Replacement for stock D1S HID headlights only, DOES NOT fit if your car has stock Halogen/LED headlight.
  • 100% Quartz Anti-UV Glass, Excellent in Performance. Up to 3800 Lumens - More Brighter than Original Standard Bulb.
  • High Quality Xenon Gas and APL pills, Tungsten Metal Electrode.
  • Increase 50m Irradiation Distance, Gain 4.5 Seconds more Brake Reaction Time.
  • Pack of 2 Xenon HID Headlight Bulbs - D1S 6000K 35W - OEM Replacement - Original Quality - 24 Months Warranty.
SaleBestseller No. 10
SEALIGHT S2S H7 2024 Newest Bulbs, Lo 28000LM with 14000RPM Cooling Fan, 1:1 Design H7 Halogen Replacement, Plug-N-Play, Pack of 2
  • 𝟭𝟬𝟬% 𝗩𝗲𝗵𝗶𝗰𝗹𝗲𝘀 𝗖𝗼𝗺𝗽𝗮𝘁𝗶𝗯𝗹𝗲: 1:1 mini-sized halogen bulbs design, perfectly fit into the bulb housing and factory plug, almost no matching issues base standard operations.
  • 𝟮𝟴𝟬𝟬𝟬𝗟𝗠: The 2024 upgraded chip with 16 lamp beads, has 1000F irradiation distance at least and 6500k cool white, provides clearer visibility, make your driving safer at night.
  • 𝟯 𝗠𝗶𝗻𝘀 𝗜𝗻𝘀𝘁𝗮𝗹𝗹𝗮𝘁𝗶𝗼𝗻: It has built-in power supply, small base, no polarity features, can be installed independently without any tools, plug and play.
  • 𝟱𝟬𝟬𝟬𝟬+ 𝗵𝗼𝘂𝗿𝘀 𝗹𝗶𝗳𝗲𝘀𝗽𝗮𝗻: Heat dissipation determines lifespan. With 14,000RPM cooling fan and single copper tube, the bulb temperature is greatly reduced when working. If you drive 10 hours every night, you can use it for 10+ years. In addition, IP67 waterproof technology can make it use in a variety of weather.
  • 𝗙𝗼𝗰𝘂𝘀𝗲𝗱 𝗯𝗲𝗮𝗺 𝗽𝗮𝘁𝘁𝗲𝗿𝗻: The 0.05in-ultra-thin copper substrate solves the problem of flickering and dimming in the past. The focused light pattern avoids the impact on oncoming vehicles and makes driving safer.

Last update on 2024-05-21 / Affiliate links / Images from Amazon Product Advertising API

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