Recall 23v-707: Replace Vanos Adjustment Unit Screw Connection – 2010-2013 BMW 1 Series, 3 Series, 5 Series, X1, X3, X5, Z4

October 20, 2023 NHTSA CAMPAIGN NUMBER: 23V707000

Camshaft Timing Bolts May Loosen Causing Stall

Loose or broken VANOS housing bolts can result in an engine stall, increasing the risk of a crash.

 

NHTSA Campaign Number: 23V707

Manufacturer BMW of North America, LLC

Components ENGINE AND ENGINE COOLING

Potential Number of Units Affected 155,627

 

Summary

BMW of North America, LLC (BMW) is recalling certain 2010-2012 1 Series Coupe, 1 Series Convertible, 3 Series Sedan, 3 Series Convertible, 2010-2011 3 Series Sportswagon, 3 Series Coupe, 5 Series Sedan, X3 xDrive 28i, X3 xDrive 30i, X5 xDrive30i, and Z4 sDrive30i vehicles. The aluminum bolts that secure the housing for the variable camshaft timing adjustment (VANOS) unit can loosen over time and possibly break.

 

Remedy

Dealers will replace the four VANOS bolts, free of charge. Interim letters notifying owners of the safety risk are expected to be mailed December 12, 2023. Second letters will be mailed once the remedy is available. Owners may contact BMW customer service at 1-800-525-7417.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your BMW has a Recall

 


SIB 11 09 23
2023-10-23

RECALL 23V-707: REPLACE VANOS ADJUSTMENT UNIT SCREW CONNECTION

MODEL

E60 (5 Series Sedan) E88 (1 Series Convertible) E93 (3 Series Convertible)
E70 (X5 Sports Activity Vehicle) E89 (Z4) F10 (5 Series Sedan)
E82 (1 Series Coupe) E90 (3 Series Sedan) F25 (X3 Sports Activity Vehicle)
E83 (X3 Sports Activity Vehicle) E91 (3 Series Wagon)
E84 (X1 Sports Activity Vehicle) E92 (3 Series Coupe)

 

AFFECTED VEHICLES

Vehicles which require this campaign to be completed will show it as “Open” when checked either in AIR, AWP, Campaign Summary or Warranty Vehicle Inquiry.

Please make sure you check your dealer inventory as soon as possible.  As of October 24, 2023, you can see a list of affected vehicles in Inventory Campaign Details (ICD) under ROSS.

 

SITUATION

BMW AG is conducting a Voluntary Safety Recall (effective October 23, 2023) on a certain number of Model Year 2010 – 2013 BMW vehicles that were produced between September 2, 2009, and July 12, 2012.  Please note that these vehicles were previously covered by a BMW Extended Warranty program.

The VANOS assembly (engine) bolts may, over time, loosen, and eventually break.  If this occurred, a reduced engine power “safe mode” may be activated.  In some cases, the engine may not be able to be restarted after switching off and, in rare cases, the engine could stall which could increase the risk of a crash.

 

The Recall Notice and Q&A have been attached for further information.

 

The bulletin will be updated when additional information becomes available.

 


Safety Recall 23V-707
VANOS
Model Year 2010-2013
BMW 1 Series, 3 Series, 5 Series
BMW X1, X3, X5, Z4
(Models with inline 6-cylinder engine) Issue Date:  10/23/2023

 

Q1. Which BMW Group models in the US are potentially affected by this Safety Recall?

Certain Model Year 2010-2013 BMW 1 Series, 3 Series, 5 Series, X1 SAV, X3 SAV, X5 SAV, and Z4 models in the US are potentially affected.  Please note that these vehicles have been previously covered by a BMW Extended Warranty program.

 

Q2. What is the specific issue?

The VANOS assembly (engine) bolts may, over time, loosen, and eventually break.  If this occurred, a reduced engine power “safe mode” may be activated.  In some cases, the engine may not be able to be restarted after switching off and, in rare cases, the engine could stall which could increase the risk of a crash.

If your vehicle stalls, or if you notice a rough running engine, or unusual engine noise, which may include illumination of the Check Engine (or Service Engine Soon) warning lamp and/or a warning message in the instrument cluster, your vehicle may be experiencing this issue.  If this occurs, you should carefully move away from traffic and pull over to a safe location as soon as possible.  Do not continue to drive your vehicle.  You should immediately contact the nearest authorized BMW center to arrange for pickup and transportation of your vehicle to the BMW center.  If you are not the only driver of this vehicle, please advise all other drivers and passengers of this important information.

 

Q3. Why are other models / vehicles not included in this Safety Recall?

Other models have a VANOS system with a different specification.

 

Q4. Can I continue to drive my vehicle?

Yes. However, when you are notified by BMW of this Safety Recall, please contact an authorized BMW center to schedule an appointment as soon as possible. For the latest updates to this Safety Recall, please visit bmwusa.com/recall. If you are not the only driver of this vehicle, please advise all other drivers of this important information.

 

Q5. How did BMW Group become aware of the issue?

BMW Group became aware of the issue through its quality control procedures.

 

Q6. How will I be informed of this Safety Recall?

Owners of potentially affected vehicles will be notified via First Class mail and requested to schedule an appointment with an authorized BMW center to have the remedy performed. Owners can locate their nearest authorized BMW center at bmwusa.com/dealer.

To ensure BMW has the most up-to-date contact and vehicle information, owners should register their vehicle at bmwusa.com/myBMW.  Registration is free and will give them access to other information specific for their BMW vehicle.  Alternatively,  owners can visit bmwusa.com/recall and click on “Manage recall notices and contact information”.

 

Q7. How will my vehicle be remedied?

Potentially affected vehicles will have the VANOS attachment bolts replaced for free which should take about four hours.

 

Q8. Do I have to wait for BMW to contact me to have the remedy performed?

Yes.  We are in the process of implementing this Safety Recall to ensure that the necessary parts, tools, and procedures are available.  For the latest updates to this recall, please visit bmwusa.com/recall.

 


Chronology :

Please refer to BMW’s April 9, 2014 Part 573 report assigned NHTSA Recall ID 14V-176. In addition to 14V-176, other Model Year 2010-2012 BMW vehicles equipped with the in-line 6-cylinder engine were included in an Extended Warranty Program with terms of 10 years / unlimited mileage.

Subsequent to the implementation of the 2014 safety recall and the extended warranty program, the field continued to be monitored. As vehicles within the extended warranty program “aged-out”, it became apparent that some of those vehicles also started to experience the issue. As monitoring continued, an increasing number of vehicles were found to exhibit various symptoms.

In early April 2023, an engineering investigation was initiated. Engineering and technical development information, as well as, field data was collected.

Between May and August, the information was analyzed, but it was not yet clear which vehicles may have experienced a no-start condition, an engine emergency-mode condition, and/or a stalling condition. Further in-depth analyses were necessary.

In September, the focus of the in-depth analyses consisted of a detailed review of the warranty claims and associated technician and customer comments to assess specific failure modes.

In October, the analyses concluded that an unwanted number of vehicles may have experienced a stalling condition. Approximately 620 warranty claims were processed during the extended warranty period (starting in approximately 2014), which included technician and/or customer comments with a reference to stalling.

Vehicle assembly information and the extended warranty program details were reviewed to determine the number, and production dates, of potentially affected vehicles.

On October 13, 2023, BMW decided to conduct a voluntary safety recall.

BMW has not received any reports, nor is BMW otherwise aware, of any accidents or injuries related to this issue.

 


14 Affected Products

Vehicles

MAKE MODEL YEAR
BMW 1 SERIES 2010-2012
BMW 3 SERIES 2010-2012
BMW 5 SERIES 2010-2011
BMW X3 2010-2011
BMW X5 2010-2011
BMW Z4 2010-2011

 


5 Associated Documents

Recall Acknowledgement

RCAK-23V707-5734.pdf 736.758KB

RCAK-23V707-5734

 


Recall 573 Report – 11/8/2023

RCLRPT-23V707-8195.PDF 222.681KB

RCLRPT-23V707-8195

 


Manufacturer Notices(to Dealers,etc) – Dealer Notification re NEW VEHICLE DEMONSTRATION / DELIVERY HOLD – Advance Notice – Safety Recall 23S33-Supplement #1 Certain 2019-2020 Model Year Fusion Energi PHEV vehicles PHEV Battery Cell Degradation

RCMN-23V707-2430.pdf 315.144KB

RCMN-23V707-2430

 


Defect Notice 573 Report

RCLRPT-23V707-1152.PDF 221.567KB

RCLRPT-23V707-1152

 


Recall 573 Report – 11/13/2023

RCLRPT-23V707-5401.PDF 222.734KB

RCLRPT-23V707-5401

 


Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=23V707&docType=RCL

 


 

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