Safety Recall 23V-118 Body Domain Controller (BDC) – 2022-2023 BMW 3 Series, 4 Series, i4

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February 23, 2023 NHTSA CAMPAIGN NUMBER: 23V118000

Unlocked Door May Open During Crash

Doors that do not lock as intended while the vehicle is in motion may open during a crash, increasing the risk of injury.

 

NHTSA Campaign Number: 23V118

Manufacturer BMW of North America, LLC

Components ELECTRICAL SYSTEM

Potential Number of Units Affected 120

 

Summary

BMW of North America, LLC (BMW) is recalling certain 2023 330i, 330i xDrive, M340i, M340i xDrive, M3, 330e, 330e xDrive, 430i Convertible, 430i xDrive, M440i, 2022-2023 430i, 430i xDrive, M440i xDrive, i4 eDrive40, and i4 M50 vehicles. During a service visit, a replacement electronic control unit (ECU) may have been installed with incorrect programming, which can cause the automatic door locking (ADL) function to not lock the doors as intended.

 

Remedy

Dealers will update the ECU software, free of charge. Owner notification letters were mailed April 10, 2023. Owners may contact BMW customer service at 1-800-525-7417.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your BMW has a Recall

 


SIB 61 04 23
2023-02-28

RECALL 23V-118:RESET VEHICLE DATA AFTER BODY DOMAIN CONTROLLER (BDC) REPLACEMENT

This Service Information Bulletin (Revision 1) replaces SI B61 04 23 dated February 2023.

What’s New (Specific text highlighted):

  • New SIB title
  • All sections new or revised except Model, Affected Vehicles and Situation
  • Attached updated Recall notice and BDC-FAQ

 

THIS REPAIR IS MOBILE FRIENDLY

 

MODEL

E-Series Model Description Production Date
G20 3 Series Sedan August 1, 2022 – November 16, 2022
G22 4 Series Coupe July 27, 2022 – October 24, 2022
G23 4 Series Convertible July 13, 2022
G26 4 Series Gran Coupe; i4 Gran Coupe September 8, 2021 – November 15, 2022
G80 M3 Sedan July 6, 2022 – December 2, 2022

 

AFFECTED VEHICLES

Vehicles which require this campaign to be completed will show it as “Open” when checked either in AIR, AWP, Campaign Summary or Warranty Vehicle Inquiry.

Please make sure you check your dealer inventory as soon as possible. You can see a list of affected vehicles in Inventory Campaign Details (ICD) under ROSS.

 

SITUATION

BMW AG is conducting a Voluntary Safety Recall (effective February 23, 2023) on certain Model Year 2022 2023 BMW vehicles that were produced between September 8, 2021 and December 2, 2022.

During a BMW center service visit in which the Body Domain Controller (BDC) was replaced, a necessary vehicle programming and coding update may not have occurred.

If this happened, the Automatic Door Lock (ADL) function would no longer be set to “default on”. This could lead to an unlocked door condition which, in certain severe crashes, could allow a door to open.

The Recall Notice and Q&A have been attached for further information.

 

CAUSE

As part of a service visit, a new Body Domain Controller (BDC) control unit was installed on the affected vehicles. As a result, the “Lock after starting to drive” function may not have been activated again and is therefore no longer available.

 

CORRECTION

Perform a vehicle data reset through the Central information display (CID).  Note: Programming of the control unit is not required for this repair

 

PROCEDURE

Perform a short test drive to check the “Lock after starting to drive” function. This automatically locks the vehicle doors at a speed of 10 mph or more.

If the function is currently active, everything is in order and the technical action has been completed.

If the doors do not lock automatically above 10 mph, the vehicle data must be reset through the CID. Follow the procedure below for your vehicle’s operating system.

 

Procedure for BMW Operating System 7

  • Select “CAR”
  • Select “Settings”
  • Select “General Setting”
  • Select “Reset Vehicle Data”
  • Select and perform “Reset Vehicle Data”

 

Procedure for BMW Operating System 8

  • Select “MENU”
  • Select “Vehicle apps”
  • Select “System Settings”
  • Select “Reset Vehicle Data”
  • Select and perform “Reset Vehicle Data”

 

After resetting the vehicle data, perform a short test drive to verify the “Lock after starting to drive” function is operating at a speed of 10mph or more.

 

Important Note:

When the vehicle data is reset, all of the customer’s personalized settings in the vehicle are deleted.

Personal settings in the BMW cloud are retained. After the measure has been carried out, the customer must log in to the vehicle again using his/her BMW ID in order to download it from the BMW Cloud.

For customers without a personalized profile, it may be necessary to create a profile and save it in the BMW Cloud before the measure is carried out.

Please inform the customer about the deleted personal settings.

Further information can be found in the Integrated Owner’s Manual, chapter “Reset vehicle data”.

 

PARTS INFORMATION

Parts are not required for this repair.

 


Safety Recall
23V-118
Body Domain Controller
(BDC)
Model Year 2022-2023
BMW 3 Series, 4 Series, i4
Issue Date:  02/23/2023

 

Q1. Which BMW Group models in the US are potentially affected by this Safety Recall?

Certain Model Year 2022-2023 BMW 3 Series, 4 Series, and i4 models in the US are potentially affected.

 

Q2. What is the specific issue?

During a dealer service visit, in which the Body Domain Controller (BDC) was replaced, a necessary vehicle programming and coding update may not have occurred.  If this happened, the Automatic Door Lock (ADL) function would no longer be set to “default on”.  This could lead to an unlocked door condition which, in certain severe crashes, could allow a door to open.

 

Q3. Why are other models / vehicles not included in this Safety Recall?

Other models which had a BDC replaced during a dealer service visit were appropriately updated.

 

Q4. Can I continue to drive my vehicle?

Yes. However, when you are notified by BMW of this Safety Recall, please contact an authorized BMW center to schedule an appointment as soon as possible. For the latest updates to this Safety Recall, please visit bmwusa.com/recall. If you are not the only driver of this vehicle, please advise all other drivers of this important information.

 

Q5. How did BMW Group become aware of the issue?

BMW Group became aware of the issue through its quality control procedures.

 

Q6. How will I be informed of this Safety Recall?

Owners of potentially affected vehicles will be notified via First Class mail and requested to schedule an appointment with an authorized BMW center to have the remedy performed. Owners can locate their nearest authorized BMW center at bmwusa.com/dealer.

To ensure BMW has the most up-to-date contact and vehicle information, owners should register their vehicle at www.bmwusa.com/myBMW.  Registration is free and will give them access to other information specific for their BMW vehicle.  Alternatively,  owners can visit bmwusa.com/recall and click on “Manage recall notices and contact information”.

 

Q7. How will my vehicle be remedied?

Potentially affected vehicles will have the appropriate setting check and rest, if necessary, for free and should take about one hour.

 

Q8. Do I have to wait for BMW to contact me to have the remedy performed?

Yes.  We are in the process of implementing this Safety Recall to ensure that the necessary parts, tools, and procedures are available.  For the latest updates to this recall, please visit bmwusa.com/recall.

 

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Chronology :

In May 2022, a complaint was received pertaining to the functionality of the Automatic Door Locking (ADL) feature. A review found that a warranty claim had been processed involving replacement of the Body Domain Controller (BDC) Electronic Control Unit (ECU) on a Model Year 2022 BMW 4 Series.

During the latter half of 2022, additional warranty claims involving BDC ECU replacement were received and processed. As additional claims occurred, it was suggested that an analysis be undertaken to determine if BDC ECU replacement affected ADL functionality. By the end of 2022, approximately 27 claims involving ADL functionality became known.

In early 2023, an engineering review was initiated to understand if the BDC ECU warranty claims related to ADL functionality might have an effect upon vehicle performance in a crash. A review of regulatory requirements was performed. A review of test results indicated that FMVSS 214 requirements were met. The engineering review indicated that, in certain severe crashes, it could be possible for an unlocked door to open subsequent to the crash impact event.

Vehicle assembly information and dealer service records were reviewed to determine the number and production dates of potentially affected vehicles.

On February 15, 2023, BMW decided to conduct a voluntary safety recall.

BMW has not received any reports, nor is BMW otherwise aware, of any accidents or injuries that may be related to this issue.

 


10 Affected Products

Vehicles

MAKE MODEL YEAR
BMW 330E 2023
BMW 330I 2023
BMW 430I 2022-2023
BMW I4 2022-2023
BMW M3 2023
BMW M340I 2023
BMW M440I 2022-2023

 


8 Associated Documents

Defect Notice 573 Report

RCLRPT-23V118-9516.PDF 219.157KB

 


Remedy Instructions and TSB

RCRIT-23V118-0454.pdf 229.373KB

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Recall Acknowledgement

RCAK-23V118-1362.pdf 645.341KB

 


ISSUED Owner Notification Letter(Part 577)

RCONL-23V118-7082.pdf 769.855KB

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Miscellaneous Document – Model Year 2022-2023 BMW 3 Series, 4 Series, i4 Body Domain Controller (BDC) In-Car / In-App Communication – Safety Recall Reminder 18 Jul 2023

RMISC-23V118-5076.pdf 30.799KB

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Recall Quarterly Report #1, 2023-2

RCLQRT-23V118-9070.PDF 211.132KB

 


Recall Quarterly Report #2, 2023-3

RCLQRT-23V118-9674.PDF 211.366KB

 


Recall Quarterly Report #3, 2023-4

RCLQRT-23V118-5500.PDF 211.448KB

 


Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=23V118&docType=RCL

 


 

BMW Diagnostic & Reprogramming

Introduction

The Online Service System (OSS) has been developed specifically for independent automotive workshops to provide an extensive range of resources. The following applications are available in the OSS:

 

ISTA Diagnosis Application

Vehicle diagnostics from the Z3/E36, with the BMW ICOM, or with a J2534 pass-thru tool (from model year 1996).

  • Fault Code Diagnosis
  • Test Plans
  • Repair Instructions (E30 or higher)
  • Technical Data
  • Wiring diagrams

 

Web ISTA Information Application

WebISTA has been developed to provide an information only application for users that do not require all of the services included in the ISTA diagnostics application.

  • Repair Instructions (E30 or higher)
  • Technical Data
  • Tightening torques
  • Wiring diagrams

 

You can search using document title, document number and subject areas as the search criteria. The desired information is displayed by means of graphics and explanatory text.

 

ISTA/P Online - Control Module Reprogramming

With ISTA/P you can reprogram the onboard control modules that are capable of software reprogramming.  For ISTA/P, a data interface, a power supply and an Internet connection are required. The data interface can be a BMW Group ICOM interface or a "Pass-Thru Tool (PTT)" that fulfills the requirements of the SAE J2534 standard.

 

What is needed to diagnose and program with the BMW OSS?

The OSS consists of a desktop or laptop PC connected to BMW over the Internet. To connect to the vehicle you can use the BMW authorized diagnostic interface "integrated communication optical module (ICOM)" or use a J2534 "Pass Thru Tool (PTT)".

Safety Recall 23V-118 Body Domain Controller (BDC) - 2022-2023 BMW 3 Series, 4 Series, i4 | small light CarDAQ-Plus 2 Diagnostic Code Reader and J2534 Programming Tool
Safety Recall 23V-118 Body Domain Controller (BDC) - 2022-2023 BMW 3 Series, 4 Series, i4 | small light Drew Technologies (DRWCDPLUSKIT) CarDAQ-Plus J2534 Flash Reprogramming Kit
Safety Recall 23V-118 Body Domain Controller (BDC) - 2022-2023 BMW 3 Series, 4 Series, i4 | small light CarDAQ-M Modular PassThru J2534 Vehicle Reflash Hardware
Safety Recall 23V-118 Body Domain Controller (BDC) - 2022-2023 BMW 3 Series, 4 Series, i4 | small light MAXIFLASH PRO (ALT-MF2534)
Safety Recall 23V-118 Body Domain Controller (BDC) - 2022-2023 BMW 3 Series, 4 Series, i4 | small light VSI J2534 ECU Reprogrammer & Diagnostic Adapter
Dearborn d-Bridge Adapter J2534 OBDII Engineering Tool

 

Note

Connection to OSS works only on PCs where no proxy connections are used.

For information about vehicle reprogramming and diagnostics using J2534 click here.

 


 

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Last update on 2024-06-18 / Affiliate links / Images from Amazon Product Advertising API

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