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July 20, 2022 NHTSA CAMPAIGN NUMBER: 22V513000
Fuel Rail May Crack and Leak Fuel
A fuel leak in the presence of an ignition source increases the risk of a fire.
NHTSA Campaign Number: 22V513
Manufacturer BMW of North America, LLC
Components FUEL SYSTEM, GASOLINE
Potential Number of Units Affected 2
Summary
BMW of North America, LLC (BMW) is recalling certain 2022 X3 xDrive30i vehicles. The high-pressure fuel rail may crack and result in a fuel leak within the engine compartment.
Remedy
Dealers will replace the high-pressure fuel rail, free of charge. Owner notification letters were mailed September 19, 2022. Owners may contact BMW customer service at 1-800-525-7417.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Check if your BMW has a Recall
RECALL 22V-XXX: REPLACING HIGH PRESSURE FUEL RAIL
MODEL
E-Series | Model Description |
G01 | X3 xDrive30i Sports Activity Vehicle (SAV) |
AFFECTED VEHICLES
Vehicles which require this Campaign to be completed will show it as “Open” when checked either in AIR, the “Service Menu” of DCSnet (Dealer Communication System), ISPA Next or Warranty Vehicle Inquiry.
SITUATION
BMW AG has issued a Delivery Stop (effective July 12, 2022) on two Model Year 2022 BMW X3 SAV vehicles that were produced on June 15, 2022. As of July 14, 2022, this delivery stop has been upgraded to a safety recall.
During the production process, the high-pressure fuel rail fell below the permissible wall thickness of at least 2 mm. As a result, fuel may escape from the high-pressure fuel rail into the engine compartment.
CAUSE
Production error.
CORRECTION
Replace high-pressure fuel rail.
PROCEDURE
Replace the high-pressure fuel rail per REP 13 53 156 – Remove and install high-pressure rail.
PARTS INFORMATION
Part Number | Description | Quantity |
13 53 8 665 633 | High-pressure rail | 1 |
13 53 8 661 715 | Hexalobular socket screw (BM6X70-8.8) | 4 |
13 53 8 661 716 | Hexalobular socket screw (5×30-10.9) | 8 |
13 53 9 847 174 | Gasket ring | 4 |
Chronology :
On June 16, 2022, BMW received a report regarding a high-pressure fuel rail issue from an engine production plant. An engineering analysis was initiated, and the supplier was contacted.
A review of supplier records indicated that a production tooling issue had occurred which may have led to certain fuel rails not being produced to specifications. The supplier performed a parts sorting process to remove potentially affected parts. Supplier production tooling was updated, and subsequent initial parts produced were analyzed and determined to be within specifications.
Initial reviews suggested that all potentially affected parts had been removed from the supply chain. However, testing and analyses of parts produced prior to the date of the production tooling issue were performed and indicated that these parts may also not have been produced to specifications. As a result, all parts produced from the last production tooling verification date were identified, and a parts traceability was performed to identify potentially affected engines.
Vehicle assembly information and supplier production records were reviewed to determine the number and production dates of potentially affected vehicles.
On July 13, 2022, BMW decided to conduct a voluntary recall.
BMW has not received any reports, nor is BMW otherwise aware, of any accidents or injuries that may be related to this issue.
After the implementation of 22V-513, on August 11, 2022 BMW became aware of 3 additional vehicles for the US market which were produced with potentially affected fuel rails due to a further review of the production period of potentially affected parts by the supplier.
On August 11, 2022, BMW decided to expand the voluntary safety recall.
1 Affected Product
Vehicle
MAKE | MODEL | YEAR |
BMW | X3 | 2022 |
8 Associated Documents
Defect Notice 573 Report
RCLRPT-22V513-5840.PDF 214.191KB
Recall Acknowledgement
RCAK-22V513-4910.pdf 696.542KB
Remedy Instructions and TSB
RCRIT-22V513-2584.pdf 74.455KB
Manufacturer Notices(to Dealers,etc) – Notice to Dealers re Fuel Systems
ISSUED Owner Notification Letter(Part 577)
RCONL-22V513-9762.pdf 658.062KB
Recall 573 Report – 8/18/22
RCLRPT-22V513-6780.PDF 215.928KB
Recall 573 Report
RCLRPT-22V513-1346.PDF 215.928KB
Recall Quarterly Report #1, 2022-3
RCLQRT-22V513-5374.PDF 211.126KB
Latest Recalls Documents
For the Latest and Most Recent Recalls Information Visit the link below…
https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V513&docType=RCL
- Function: Yuesstloo fuel injector removal install tool is used to install and remove the B36 B38 B48 engine injector. Make your job easier, save your time and money.
- Application: Compatible with BMW B36 B38 B48 engine.
- OEM Equivalent Part Number: 2358417 2358022. High precision, as accurate as OEM.
- Premium Material: Made of high-quality steel, high hardness, strong and not easy to break or deform. The exterior is coated with anti-rust layer, corrosion-resistance, extended service life.
- More convenient to transport and store. Comes with a carrying case, and we prepare a pair of gloves for you. If you are unhappy for any reason or there is some problem with our Fuel Injector Removal Install Tool Kit, you can get help from us. Customer satisfaction is our top priority.
- Function: Design to pull fuel injector, remove fuel injector, and install fuel injector seal
- Remove Fuel Injector Tool: This kit include 3 different injector puller, they can pull 3 different size fuel injector, so the fuel injector remove tool use in many vehicle, compatible with BMW N14, N18, N20, N26, N47, N53, N54, N55, N57, N63, S63, B38, B48, B58
- Install Fuel Injector Seal: This kit include fuel injector seal installer, compatible with BMW N13, N14, N18, N20, N26, N43, N53, N54, N55, N63, N74, S55, S63, B38, B48 engine
- Easy To Use: Use slide hammer allows you easy to pull the fuel injector out, improve work effectiveness
- Durable: The material is high quality steel, stable and strong, all the tools put in a plastic case, easy to carry and storage
- Application: Compatible with BMW N20, N55, S63, N63 after 2012, N53 N54 N47 N57 Engine; compatible with Mercedes Benz M133, M152, M157, M270, M271, M274, M276, M278 engine
- Function : Specially designed to remove and install the fuel injector for N20, N55, N53, N54, N43, N47, N57, N63, S63, M133, M152, M157, M270, M271, M274, M276, M278 Engine, one kit tool include compatible with BMW Benz fuel injector remover installer, which will help you save much money
- Professional Removal Injector Tool: This fuel injector tool kit easy to use, perfict fit N20 N55 N53 N54 N43 N47 N57 N63 S63 M133 M152 M157 M270 M271 M274 M276 M278 Engine, DPTOOL professional engine tool, professional design and service, help you to removal fuel injector more efficient
- Durable: Made of high quality steel and aluminum, anti-oxidant coating on the exteriorcorrosion resistant and durable, and we offer 12 month warranty, we will replace or refund, if our product have any quality problem
- Tips : This tool kit use reverse thread, when you need to tighten, please turn counterclockwise. if you don't know how to use, it's better to search in youtube, because wrong operation maybe will damage your car engine or break your high pressure fuel injectors
- 🔨MAIN FUNCTION - Angchun fuel injector oil seal replacement remover is specifically designed for injector seal removal and installation. The oil seal puller tool is a set of fitting aids to enable the operator to correctly fit the Teflon seal (or ring) onto a BMW fuel injector prior to refitting the fuel injector to the cylinder head.
- 🔨MAIN APPLICATION - Angchun Fuel injector seal installer/remover set compatible for BMW N13,N14,N18,N20,N26,N43,N53,N54,N55,N63,N74,S55,S63,B38,B48
- 🔨EXQUISITE DESIGN - The Teflon seal material is designed to expand once installed into the injector bore to enable an effective seal
- 🔨2 AID SETS - Angchun oil seal removal tool comes two OEM fitting aid sets 13 0 190 and 13 0 280
- 🔨2 SEAL METHODS - Two different methods of shrinking the Teflon seal, depending on the engine code reference and the type of injector fitted
- More Comprehensive Tool Set: This tool kit includes camshaft timing tool, flywheel holder tool, balance shaft tool, fuel injector install & remove tool. This set has more tools than other tool sets, has more comprehensive functions, and it can meet your more different needs, make your work more convenient.
- Camshaft Timing Tool: Used to check and set the camshaft in correct position when replacing timing belt. Compatible with BMW N20 and N26 engines (4 Cylinder Turbo). OEM Equivalent Part Number: 212 831, 119 340, 212 830, 219 548.
- 2801 Flywheel Holder Tool: Used to lock the transmission flex plate in place to perform a timing service on the BMW N20 / N26 engine. Secure the crankshaft with the transmission installed. While replacing the timing chain, the tool can hold the flywheel. It helps release and tighten down the central bolts on the vibrating damper.
- 7676 Oil Seal Repair Kit: Used to repair the balance shaft, keep the chain sprocket, remove and install the oil pump, chain and sprocket repair. Compatible with BMW N20 N26 1.6L/2.0L petrol engines. Replace BMW factory tool No. 83302318117, 83302212825.
- Fuel Injector Install & Remove Tool: Used to install and remove the injector for N20 N55 engine. Compatible with BMW N20 and new N55 engine, not fit for old N55 engine.
- Attention: All the tools are newly made products, and due to factory craftsmanship, there is no additional beautification process, so some parts may not look good. Thinking Carefully before purchasing.
- Vehicles Fitment: Replacement for BMW N20, N26, N43, N47, N51, N52, N53, N54, N55, N57, N63, S63 Engine Injector Disassembly Installation
- Ease of use: This tool can be used to pull out or install a pair of injectors using reverse threaded screws, making injector removal and installation much easier.
- Durable: Made of high-quality steel and aluminum, with an antioxidant coating on the outside, corrosion-resistant and durable.
- Warranty for 8 Months, any issue would be solved immediately, please feel free to contact us.
- Type: Pry Bar, Trim Removal Tool, Valve Spring Compressor, Fuel Injector Removal Install Tool Kit
- OEM Part Number: 2358417, 2358022
- Fitment: Replacement for BMW B36 B38 B48 engine
- High Quality: Made of high-quality steel, high hardness and very strong, not easy to break and deform, exterior is coated with anti-rust layer, extended service life.
- Note: Please carefully check the OEM part number and illustrations to make sure it fits your car. If you are not sure if our product is a good match for your model, please contact us.
- ◇ Application: Fuel injector install tool compatible for BMW N20, and new N55 engine, BM number: 130320, note: this injector not fit old N55 engine
- ◇ Function: This tool is designed for removal and installation the fuel injector.
- ◇ Tips: you must evenly install the tool first before installing or removing the injectors.The tool may not come fully tighten, so you must first make sure you tighten everything first before you use the tool, because wrong operation maybe will damage your car engine or break your high pressure fuel injectors
- ◇ OEM Standard: made of high quality steel, hard, stable and strong, not easy to damage, our quality even exceeds OEM and help you save a lot of money.
- ◇ Prokomon - We pursue outstanding quality and professional technical support. If you are not satisfied with this product or if you have any question, please feel free to let us know. We offer one year warranty, we will refund or replace, if the product have any quality problem
- Function: Specially designed to install and remove the injector for N20 N55 engines.
- Application: Alltooetools Fuel injector install tool compatible with BMW N20, and new N55 engine, BM number: 130320, note: this injector not fit old N55 engine
- Tips: you much evenly install the tool first before installing or removing the injectors.The tool may not come fully tighten, so you much first make sure you tighten everything first before you use the tool, if you don't know how to use, it's better to search in youtube, because wrong operation maybe will damage your car engine or break your high pressure fuel injectors
- OEM Standard: Made of high quality steel, high hardness, stable and strong, not easy broken,and help you save much money
- MAIN FUNCTION- Set of fitting aids to enable the operator to correctly fit the Teflon seal (or ring) onto a BMW fuel injector prior to refitting the fuel injector to the cylinder head.
- MAIN APPLICATION- Autory Fuel injector seal installer/remover set compatible for BMW N13,N14,N18,N20,N26,N43,N55,N63,N74,S55,S63,B38,B48.
- EXQUISITE DISIGN- The Teflon seal material is designed to expand once installed into the injector bore to enable an effective seal.
- 2 AID SETS- The set brings together the two OEM fitting aid sets 13 0 190 and 13 0 280.
- 2 SEAL METHODS- Two different methods of shrinking the Teflon seal, depending on the engine code reference and the type of injector fitted.
Last update on 2024-04-09 / Affiliate links / Images from Amazon Product Advertising API
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SEOCONTENT-START
© 2022 BMW of North America, LLC Service Information Bulletin July 15, 2022 Fuel Systems Please perform the procedure outlined in this Service Information on all affected vehicles before customer delivery. In the event the customer has already taken delivery of the vehicle, please perform the procedure the next time the vehicle is in the shop. RECALL 22V-XXX: REPLACING HIGH PRESSURE FUEL RAIL MODEL E-Series Model Description G01 X3 xDrive30i Sports Activity Vehicle (SAV) AFFECTED VEHICLES Vehicles which require this Campaign to be completed will show it as “Open” when checked either in AIR, the “Service Menu” of DCSnet (Dealer Communication System), ISPA Next or Warranty Vehicle Inquiry. SITUATION BMW AG has issued a Delivery Stop (effective July 12, 2022) on two Model Year 2022 BMW X3 SAV vehicles that were produced on June 15, 2022. As of July 14, 2022, this delivery stop has been upgraded to a safety recall. During the production process, the high-pressure fuel rail fell below the permissible wall thickness of at least 2 mm. As a result, fuel may escape from the high-pressure fuel rail into the engine compartment. CAUSE Production error. CORRECTION Replace high-pressure fuel rail. PROCEDURE Replace the high-pressure fuel rail per REP 13 53 156 – Remove and install high-pressure rail. PARTS INFORMATION Only use and invoice the applicable specific part numbers below. Please enter a Recall IDS Ticket and the parts listed below will be ordered for you. Part Number Description Quantity 13 53 8 665 633 High-pressure rail 1 13 53 8 661 715 Hexalobular socket screw (BM6X70-8.8) 4 13 53 8 661 716 Hexalobular socket screw (5×30-10.9) 8 13 53 9 847 174 Gasket ring 4 Additionally, other small parts that are not specified above, such as one-time use screws, nuts, O-rings and seals, which must be replaced according to the ISTA repair instructions/ETK, must be selected from the Electronic Parts Catalogue according to the respective vehicle type and invoiced under the special defect code. © 2022 BMW of North America, LLC CLAIM INFORMATION Reimbursement for this Recall will be via normal claim entry utilizing the work package information below that applies and the part numbers listed above. Defect Code: 0013810300 Replacing high pressure fuel rail Completion before the first vehicle delivery to a customer or the vehicle is already in the workshop Work Pkg Labor Operation Description (Plus work) Labor Allowance # 1 00 72 867 Replace the high-pressure rail 27 FRU (G01) Or: The vehicle arrives at your center and this Recall shows open (No other Main work will be performed or claimed during this workshop visit) Work Pkg Labor Operation Description (Main work) Labor Allowance # 2 00 72 286 Replace the high-pressure rail 29 FRU (G01) Only one of the flat rate labor operation codes listed above can be used for claim submission/reimbursement purposes. Also, only one Main work flat rate labor operation code can be claimed per workshop visit. Claim Repair Comments Only reference Defect Code and the work package (Pkg) number performed in the RO technician notes and the claim comments (For example: DC 0013810300 WP 1), unless otherwise required by State law. Alternative Mobility Solution (AMS) for Vehicle Owners (RO and Claim Comments Required) This Recall repair qualifies for Alternative Mobility Solution (AMS) expense reimbursement, claim this item under the Defect Code noted above as follows: Sublet Code 2 – Itemize the AMS sublet amount on the repair order and in the claim comment section. Please refer to SI B01 29 16 for additional information. FEEDBACK REGARDING THIS BULLETIN Technical Feedback To submit feedback for the technical topics of this bulletin: Submit your feedback in the rating box at the top of this bulletin Warranty Feedback To submit feedback for the CLAIMS section of this bulletin: Submit an IDS ticket to the Warranty Department, or use the chat available in the Warranty Documentation Portal Parts Feedback To submit feedback for the PARTS section of this bulletin: Submit an IDS ticket to the Parts Department
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SAMPLE Company BMW of North America, LLC BMW Group Company Mailing Address PO Box 1227 Westwood NJ 07675- 1227 Telephone (800) 525-7417 Fax (201) 930-8362 E-mail CustomerRelations@ bmwusa.com Internet bmwusa.com BMW IMPORTANT SAFETY RECALL This notice applies to your vehicle, This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. BMW AG has decided that a defect, which relates to motor vehicle safety, exists in certain Model Year 2022 BMW 2 Series Gran Coupe and X1 SAV models. Our records indicate that you are the owner of a potentially affected vehicle. Why are we contacting you? We are pleased to inform you that we are ready to perform this recall. If you have not had this recall performed, please contact your authorized BMW center immediately to schedule an appointment. Please visit bmwusa.com/dealer to locate your nearest authorized BMW center. What could happen? The high-pressure fuel rail may not have been produced to specifications by the supplier. As a result, cracks in the fuel rail could occur, which could lead to a fuel leak within the engine compartment. A fuel leak, in the presence of an ignition source, could increase the risk of a fire. If you are not the only driver of this vehicle, please advise all other drivers and passengers of this important information. What will BMW do? The high-pressure fuel rail will be replaced for free which could take about two to three hours. There may be some options to help overcome the inconvenience of bringing your vehicle in for service, if needed. Contact your local BMW center to check what may be available. What if I am not the current owner of this vehicle? If you changed your address or sold the vehicle, please let us know by visiting bmwusa.com/mybmw or by contacting BMW Customer Relations (see left side of page for contact info). If you are a vehicle lessor, Federal Regulations require you to forward this notice to your lessee within ten days. What if I have additional questions? For the latest updates to this recall, please visit bmwusa.com/recall. Should you have any questions about this recall, please contact your authorized BMW center. If you need additional assistance, please contact BMW Customer Relations. If your BMW center is unable to remedy the defect without charge or within a reasonable period of time, you may notify the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Ave., S.E., Washington, DC 20590, call the toll-free Vehicle Safety Hotline at 1-888- 327-4236 (TTY: 1-800-424-9153), or go to http://www.safercar.gov. Please be assured that your safety is important to us, and we sincerely apologize if this recall causes any inconvenience. We recommend that you and your passengers wear your safety belt at all times. Sincerely, BMW of North America, LLC Remedy is Available Recall Campaign No. 22V-513: High-Pressure Fuel Rail September 2022 Dear BMW Owner / Lessee: 000001
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-513 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : BMW of North America, LLC Submission Date : AUG 18, 2022 NHTSA Recall No. : 22V-513 Manufacturer Recall No. : NR Manufacturer Information : Manufacturer Name : BMW of North America, LLC Address : P.O. Box 1227 Westwood NJ 07675-1227 Company phone : 18005257417 Population : Number of potentially involved : 5 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2022-2022 BMW X3 xDrive30i Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Approximately 2 vehicles have been manufactured with a high-pressure fuel rail that may not have been produced by the supplier according to specifications. Basis for recall population determination: Vehicle assembly information and supplier production records were reviewed to determine the potentially affected vehicle population. Recall component difference to non-recall component: The high-pressure fuel rail may not have been produced by the supplier according to specifications. Production Dates : JUN 15, 2022 – JUN 15, 2022 VIN Range 1 : Begin : NR End : NR Not sequential Part 573 Safety Recall Report 22V-513 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Vehicle 2 : 2022-2022 BMW 228i Gran Coupe Vehicle Type : LIGHT VEHICLES Body Style : 4-DOOR Power Train : GAS Descriptive Information : Approximately 2 vehicles have been manufactured with a high-pressure fuel rail that may not have been produced by the supplier according to specifications. Basis for recall population determination: Vehicle assembly information and supplier production records were reviewed to determine the potentially affected vehicle population. Recall component difference to non-recall component: The high-pressure fuel rail may not have been produced by the supplier according to specifications. Production Dates : MAY 13, 2022 – MAY 13, 2022 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 3 : 2022-2022 BMW X1 xDrive28i Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Approximately 1 vehicle has been manufactured with a high-pressure fuel rail that may not have been produced by the supplier according to specifications. Basis for recall population determination: Vehicle assembly information and supplier production records were reviewed to determine the potentially affected vehicle population. Recall component difference to non-recall component: The high-pressure fuel rail may not have been produced by the supplier according to specifications. Production Dates : MAY 16, 2022 – MAY 16, 2022 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : This safety recall involves the high-pressure fuel rail which may not have been produced by the supplier according to specifications, as the wall thickness of the rail in certain locations may be smaller than required. As a result, cracks could occur and lead to a fuel leak within the engine compartment. FMVSS 1 : NR FMVSS 2 : NR Part 573 Safety Recall Report 22V-513 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Description of the Safety Risk : If a fuel leak occurs within the engine compartment, then in the presence of an ignition source, it could lead to a fire. Description of the Cause : NR Identification of Any Warning that can Occur : NR Involved Components : Component Name 1 : High-Pressure Fuel Rail Component Description : High-Pressure Fuel Rail Component Part Number : 8665633-08 Supplier Identification : Component Manufacturer Name : Hirschvogel Komponenten GmbH Address : Dr.-Manfred-Hirschvogel-Strasse 3 Schongau Foreign States 86956 Country : Germany Chronology : On June 16, 2022, BMW received a report regarding a high-pressure fuel rail issue from an engine production plant. An engineering analysis was initiated, and the supplier was contacted. A review of supplier records indicated that a production tooling issue had occurred which may have led to certain fuel rails not being produced to specifications. The supplier performed a parts sorting process to remove potentially affected parts. Supplier production tooling was updated, and subsequent initial parts produced were analyzed and determined to be within specifications. Initial reviews suggested that all potentially affected parts had been removed from the supply chain. However, testing and analyses of parts produced prior to the date of the production tooling issue were performed and indicated that these parts may also not have been produced to specifications. As a result, all parts produced from the last production tooling verification date were identified, and a parts traceability was performed to identify potentially affected engines. Vehicle assembly information and supplier production records were reviewed to determine the number and production dates of potentially affected vehicles. Part 573 Safety Recall Report 22V-513 Page 4 The information contained in this report was submitted pursuant to 49 CFR §573 On July 13, 2022, BMW decided to conduct a voluntary recall. BMW has not received any reports, nor is BMW otherwise aware, of any accidents or injuries that may be related to this issue. After the implementation of 22V-513, on August 11, 2022 BMW became aware of 3 additional vehicles for the US market which were produced with potentially affected fuel rails due to a further review of the production period of potentially affected parts by the supplier. On August 11, 2022, BMW decided to expand the voluntary safety recall. Description of Remedy : Description of Remedy Program : The high-pressure fuel rail will be replaced. The five potentially affected owners are being contacted by phone. If necessary, they will also be notified by First Class mail and instructed to take their vehicle to an authorized BMW dealer to have the remedy performed for free. If this condition was noticed on a potentially affected vehicle prior to this recall, the remedy would be covered by the BMW New Vehicle Limited Warranty program. Therefore, reimbursement for a prenotification remedy re Part 573.13 and Part 577.11 is not necessary. How Remedy Component Differs from Recalled Component : Recalled Component: High-Pressure Fuel Rail – part number – 8665633-08 Identify How/When Recall Condition was Corrected in Production : NR Recall Schedule : Description of Recall Schedule : Notification to dealers is planned to begin and end on July 20, 2022. Notification to owners is planned to begin and end on September 12, 2022. Planned Dealer Notification Date : JUL 20, 2022 – JUL 20, 2022 Planned Owner Notification Date : SEP 12, 2022 – SEP 12, 2022 * NR – Not Reported
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-513 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : BMW of North America, LLC Submission Date : JUL 20, 2022 NHTSA Recall No. : 22V-513 Manufacturer Recall No. : NR Manufacturer Information : Manufacturer Name : BMW of North America, LLC Address : P.O. Box 1227 Westwood NJ 07675-1227 Company phone : 18005257417 Population : Number of potentially involved : 2 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2022-2022 BMW X3 xDrive30i Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Approximately 2 vehicles have been manufactured with a high-pressure fuel rail that may not have been produced by the supplier according to specifications. Basis for recall population determination: Vehicle assembly information and supplier production records were reviewed to determine the potentially affected vehicle population. Recall component difference to non-recall component: The high-pressure fuel rail may not have been produced by the supplier according to specifications. Production Dates : JUN 15, 2022 – JUN 15, 2022 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : This safety recall involves the high-pressure fuel rail which may not have been produced by the supplier according to specifications, as the wall thickness of the rail in certain locations may be smaller than required. As a result, cracks could occur and lead to a fuel leak within the engine compartment. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : If a fuel leak occurs within the engine compartment, then in the presence of an ignition source, it could lead to a fire. Description of the Cause : NR Part 573 Safety Recall Report 22V-513 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Identification of Any Warning that can Occur : NR Involved Components : Component Name 1 : High-Pressure Fuel Rail Component Description : High-Pressure Fuel Rail Component Part Number : 8665633-08 Supplier Identification : Component Manufacturer Name : Hirschvogel Komponenten GmbH Address : Dr.-Manfred-Hirschvogel-Strasse 3 Schongau Foreign States 86956 Country : Germany Chronology : On June 16, 2022, BMW received a report regarding a high-pressure fuel rail issue from an engine production plant. An engineering analysis was initiated, and the supplier was contacted. A review of supplier records indicated that a production tooling issue had occurred which may have led to certain fuel rails not being produced to specifications. The supplier performed a parts sorting process to remove potentially affected parts. Supplier production tooling was updated, and subsequent initial parts produced were analyzed and determined to be within specifications. Initial reviews suggested that all potentially affected parts had been removed from the supply chain. However, testing and analyses of parts produced prior to the date of the production tooling issue were performed and indicated that these parts may also not have been produced to specifications. As a result, all parts produced from the last production tooling verification date were identified, and a parts traceability was performed to identify potentially affected engines. Vehicle assembly information and supplier production records were reviewed to determine the number and production dates of potentially affected vehicles. On July 13, 2022, BMW decided to conduct a voluntary recall. Part 573 Safety Recall Report 22V-513 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 BMW has not received any reports, nor is BMW otherwise aware, of any accidents or injuries that may be related to this issue. Description of Remedy : Description of Remedy Program : The high-pressure fuel rail will be replaced. The two potentially affected owners are being contacted by phone. If necessary, they will also be notified by First Class mail and instructed to take their vehicle to an authorized BMW dealer to have the remedy performed for free. If this condition was noticed on a potentially affected vehicle prior to this recall, the remedy would be covered by the BMW New Vehicle Limited Warranty program. Therefore, reimbursement for a prenotification remedy re Part 573.13 and Part 577.11 is not necessary. How Remedy Component Differs from Recalled Component : Recalled Component: High-Pressure Fuel Rail – part number – 8665633-08 Identify How/When Recall Condition was Corrected in Production : NR Recall Schedule : Description of Recall Schedule : Notification to dealers is planned to begin and end on July 20, 2022. Notification to owners is planned to begin and end on September 12, 2022. Planned Dealer Notification Date : JUL 20, 2022 – JUL 20, 2022 Planned Owner Notification Date : SEP 12, 2022 – SEP 12, 2022 * NR – Not Reported
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-513 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : BMW of North America, LLC Submission Date : AUG 18, 2022 NHTSA Recall No. : 22V-513 Manufacturer Recall No. : NR Manufacturer Information : Manufacturer Name : BMW of North America, LLC Address : P.O. Box 1227 Westwood NJ 07675-1227 Company phone : 18005257417 Population : Number of potentially involved : 5 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2022-2022 BMW X3 xDrive30i Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Approximately 2 vehicles have been manufactured with a high-pressure fuel rail that may not have been produced by the supplier according to specifications. Basis for recall population determination: Vehicle assembly information and supplier production records were reviewed to determine the potentially affected vehicle population. Recall component difference to non-recall component: The high-pressure fuel rail may not have been produced by the supplier according to specifications. Production Dates : JUN 15, 2022 – JUN 15, 2022 VIN Range 1 : Begin : NR End : NR Not sequential Part 573 Safety Recall Report 22V-513 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Vehicle 2 : 2022-2022 BMW 228i Gran Coupe Vehicle Type : LIGHT VEHICLES Body Style : 4-DOOR Power Train : GAS Descriptive Information : Approximately 2 vehicles have been manufactured with a high-pressure fuel rail that may not have been produced by the supplier according to specifications. Basis for recall population determination: Vehicle assembly information and supplier production records were reviewed to determine the potentially affected vehicle population. Recall component difference to non-recall component: The high-pressure fuel rail may not have been produced by the supplier according to specifications. Production Dates : MAY 13, 2022 – MAY 13, 2022 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 3 : 2022-2022 BMW X1 xDrive28i Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Approximately 1 vehicle has been manufactured with a high-pressure fuel rail that may not have been produced by the supplier according to specifications. Basis for recall population determination: Vehicle assembly information and supplier production records were reviewed to determine the potentially affected vehicle population. Recall component difference to non-recall component: The high-pressure fuel rail may not have been produced by the supplier according to specifications. Production Dates : MAY 16, 2022 – MAY 16, 2022 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : This safety recall involves the high-pressure fuel rail which may not have been produced by the supplier according to specifications, as the wall thickness of the rail in certain locations may be smaller than required. As a result, cracks could occur and lead to a fuel leak within the engine compartment. FMVSS 1 : NR FMVSS 2 : NR Part 573 Safety Recall Report 22V-513 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Description of the Safety Risk : If a fuel leak occurs within the engine compartment, then in the presence of an ignition source, it could lead to a fire. Description of the Cause : NR Identification of Any Warning that can Occur : NR Involved Components : Component Name 1 : High-Pressure Fuel Rail Component Description : High-Pressure Fuel Rail Component Part Number : 8665633-08 Supplier Identification : Component Manufacturer Name : Hirschvogel Komponenten GmbH Address : Dr.-Manfred-Hirschvogel-Strasse 3 Schongau Foreign States 86956 Country : Germany Chronology : On June 16, 2022, BMW received a report regarding a high-pressure fuel rail issue from an engine production plant. An engineering analysis was initiated, and the supplier was contacted. A review of supplier records indicated that a production tooling issue had occurred which may have led to certain fuel rails not being produced to specifications. The supplier performed a parts sorting process to remove potentially affected parts. Supplier production tooling was updated, and subsequent initial parts produced were analyzed and determined to be within specifications. Initial reviews suggested that all potentially affected parts had been removed from the supply chain. However, testing and analyses of parts produced prior to the date of the production tooling issue were performed and indicated that these parts may also not have been produced to specifications. As a result, all parts produced from the last production tooling verification date were identified, and a parts traceability was performed to identify potentially affected engines. Vehicle assembly information and supplier production records were reviewed to determine the number and production dates of potentially affected vehicles. Part 573 Safety Recall Report 22V-513 Page 4 The information contained in this report was submitted pursuant to 49 CFR §573 On July 13, 2022, BMW decided to conduct a voluntary recall. BMW has not received any reports, nor is BMW otherwise aware, of any accidents or injuries that may be related to this issue. After the implementation of 22V-513, on August 11, 2022 BMW became aware of 3 additional vehicles for the US market which were produced with potentially affected fuel rails due to a further review of the production period of potentially affected parts by the supplier. On August 11, 2022, BMW decided to expand the voluntary safety recall. Description of Remedy : Description of Remedy Program : The high-pressure fuel rail will be replaced. The five potentially affected owners are being contacted by phone. If necessary, they will also be notified by First Class mail and instructed to take their vehicle to an authorized BMW dealer to have the remedy performed for free. If this condition was noticed on a potentially affected vehicle prior to this recall, the remedy would be covered by the BMW New Vehicle Limited Warranty program. Therefore, reimbursement for a prenotification remedy re Part 573.13 and Part 577.11 is not necessary. How Remedy Component Differs from Recalled Component : Recalled Component: High-Pressure Fuel Rail – part number – 8665633-08 Identify How/When Recall Condition was Corrected in Production : NR Recall Schedule : Description of Recall Schedule : Notification to dealers is planned to begin and end on July 20, 2022. Notification to owners is planned to begin and end on September 12, 2022. Planned Dealer Notification Date : JUL 20, 2022 – JUL 20, 2022 Planned Owner Notification Date : SEP 12, 2022 – SEP 12, 2022 * NR – Not Reported
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