Safety Recall 21V-907 Exhaust Gas Recirculation (EGR) Cooler – 2013-2017 BMW

November 19, 2021 NHTSA CAMPAIGN NUMBER: 21V907000

Coolant Leak Inside EGR Module May Cause Fire

A melting intake manifold increases the risk of a fire.

 

NHTSA Campaign Number: 21V907

Manufacturer BMW of North America, LLC

Components FUEL SYSTEM, DIESEL

Potential Number of Units Affected 50,404

 

Summary

BMW of North America, LLC (BMW) is recalling certain 2013-2018 328d, 328d xDrive, 2014-2018 328d Sports Wagon, 328d xDrive Sports Wagon, 2014-2016 535d, 535d xDrive, 2015 740Ld xDrive, 2015-2017 X3 xDrive28d SAV, and 2014-2017 X5 xDrive35d SAV diesel vehicles equipped with an Exhaust Gas Recirculation (EGR) module with an integrated cooler. The EGR cooler may leak internally, causing coolant to mix with diesel engine soot, which could result in smoldering particles and a melting intake manifold.

 

Remedy

Dealers will replace the EGR cooler and inspect the intake manifold, replacing it as necessary, free of charge. This recall includes all vehicles previously recalled under 18V-755. Vehicles previously recalled under 18V-755 will need to have the new remedy performed for this recall. An interim owner notification letter was mailed on January 18, 2022. The remedy is expected to be available in June 2022. Owner notification letters were mailed on July 6, 2022. Owners may contact BMW customer service at 1-800-525-7417.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your BMW has a Recall

 


Exhaust Gas Recirculation (EGR) Cooler – 2014-2016 BMW 5 Series & 2015-2017 X5

SIB 11 08 21
2022-09-15

Safety Recall 21V-907 Exhaust Gas Recirculation (EGR) Cooler – 2013-2017 BMW

 


Exhaust Gas Recirculation (EGR) Cooler – 2013-2018 BMW 3 Series

SIB 11 09 21
2022-09-15

Safety Recall 21V-907 Exhaust Gas Recirculation (EGR) Cooler – 2013-2017 BMW

 


Exhaust Gas Recirculation (EGR) Cooler – 2015 BMW 7 Series & 2014-2017 X5

SIB 11 10 21
2022-10-26

Exhaust Gas Recirculation (EGR) Cooler – 2015 BMW 7 Series & 2014-2017 X5

 


Exhaust Gas Recirculation (EGR) Cooler – 2015-2017 BMW X3

SIB 11 11 21
2022-10-26

Safety Recall 21V-907 Exhaust Gas Recirculation (EGR) Cooler – 2013-2017 BMW

 


Chronology :

Please refer to BMW’s October 25, 2018 Part 573 report to which assigned Recall ID 18V-755.

After the implementation of 18V-755, the field continued to be monitored for any further actions, if warranted.

After the implementation of 18V-755, foreign recall 20F-080 was implemented. However, substantially similar vehicles in the US had the improved EGR module which appeared to be effective and, therefore, no US efforts were warranted.]

After continuous field monitoring, and a comprehensive review of field data, it was indicated that the EGR cooler may not be sufficiently robust over the vehicle’s lifetime. The field data indicated that there was a limited thermal event on a 4-cylinder and a 6-cylinder vehicle which occurred after these vehicles had the 18V-755 recall performed. Therefore, it was decided to readdress this issue and replace the EGR module on all potentially affected vehicles with an improved cooler designed and produced by a new EGR cooler supplier.

BMW vehicle assembly records were reviewed to determine the number and production range of potentially affected vehicles.

On November 12, 2021, in an abundance of caution, BMW decided to conduct a voluntary safety recall.

BMW has not received any reports, nor is BMW otherwise aware, of any accidents or injuries related to this issue.

 


17 Affected Products

Vehicles

MAKE MODEL YEAR
BMW 328D 2013-2018
BMW 535D 2014-2016
BMW 740LD 2015
BMW X3 2015-2017
BMW X5 2014-2017

 


22 Associated Documents

ISSUED Interim Owner Notification Letter(Part 577)

RIONL-21V907-0823.pdf 745.59KB

RIONL-21V907-0823

 


ISSUED Interim Owner Notification Letter(Part 577)

RIONL-21V907-5435.pdf 757.747KB

RIONL-21V907-5435

 


Recall Acknowledgement

RCAK-21V907-9336.pdf 645.208KB

RCAK-21V907-9336

 


Remedy Instructions and TSB

RCRIT-21V907-2453.pdf 226.754KB

RCRIT-21V907-2453

 


Remedy Instructions and TSB

RCRIT-21V907-4539.pdf 226.71KB

RCRIT-21V907-4539

 


Remedy Instructions and TSB

RCRIT-21V907-4223.pdf 225.503KB

RCRIT-21V907-4223

 


Defect Notice 573 Report

RCLRPT-21V907-5581.PDF 219.453KB

RCLRPT-21V907-5581

 


Remedy Instructions and TSB

RCRIT-21V907-9752.pdf 226.339KB

RCRIT-21V907-9752

 


Remedy Instructions and TSB

RCRIT-21V907-8037.pdf 207.645KB

RCRIT-21V907-8037

 


Remedy Instructions and TSB

RCRIT-21V907-4989.pdf 207.403KB

RCRIT-21V907-4989

 


Remedy Instructions and TSB

RCRIT-21V907-5753.pdf 207.041KB

RCRIT-21V907-5753

 


Remedy Instructions and TSB

RCRIT-21V907-7368.pdf 207.429KB

RCRIT-21V907-7368

 


Remedy Instructions and TSB

RCRIT-21V907-2164.pdf 767.926KB

RCRIT-21V907-2164

 


ISSUED Owner Notification Letter(Part 577)

RCONL-21V907-7251.pdf 740.577KB

RCONL-21V907-7251

 


Remedy Instructions and TSB

RCRIT-21V907-2253.pdf 421.467KB

RCRIT-21V907-2253

 


Remedy Instructions and TSB

RCRIT-21V907-1587.pdf 446.085KB

RCRIT-21V907-1587

 


Remedy Instructions and TSB

RCRIT-21V907-0705.pdf 792.34KB

RCRIT-21V907-0705

 


Remedy Instructions and TSB

RCRIT-21V907-6537.pdf 431.701KB

RCRIT-21V907-6537

 


Remedy Instructions and TSB

RCRIT-21V907-3608.pdf 450.518KB

RCRIT-21V907-3608

 


Remedy Instructions and TSB

RCRIT-21V907-1614.pdf 453.454KB

RCRIT-21V907-1614

 


Remedy Instructions and TSB

RCRIT-21V907-2619.pdf 432.216KB

RCRIT-21V907-2619

 


Recall Quarterly Report #1, 2022-3

RCLQRT-21V907-3612.PDF 211.141KB

RCLQRT-21V907-3612

 


Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=21V907&docType=RCL

 


 

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Last update on 2022-11-21 / Affiliate links / Images from Amazon Product Advertising API

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