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Home • Recalls • Recall 21V-598: Program Control Units (DME) – 2020-2021 BMW

Recalls

Recall 21V-598: Program Control Units (DME) – 2020-2021 BMW

oemdtc August 5, 2021 No Comments

August 2, 2021 NHTSA CAMPAIGN NUMBER: 21V598000

Loss of Braking Assist

Loss of braking assist can increase the risk of a crash.

 

NHTSA Campaign Number: 21V598

Manufacturer BMW of North America, LLC

Components ENGINE

Potential Number of Units Affected 50,024

 

Summary

BMW of North America, LLC (BMW) is recalling certain 2020 M340i, M340i xDrive, 540i, 540i xDrive, X3 M40i, 2020-2021 X4 M40i, 745Le xDrive, 2019-2021 Z4 M40i, and 2020-2021 Toyota Supra vehicles. During engine start, the engine management software may cause loss of braking assist. Full mechanical braking (without assist) remains available.

 

Remedy

Dealers will update the engine management software, free of charge. Owner notification letters were mailed on September 17, 2021. Owners may contact BMW customer service at 1-800-525-7417.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your BMW has a Recall


SIB 12 06 21
2021-07-29

RECALL 21V-XXX: PROGRAM CONTROL UNITS (DME)

Please perform the procedure outlined in this Service Information on all affected vehicles before customer delivery. In the event the customer has already taken delivery of the vehicle, please perform the procedure the next time the vehicle is in the shop.

 

MODEL

E-Series Model Description Production Date Affected Engine
G01 X3 Sports Activity Vehicle May 21, 2018 thru June 22, 2021 B58D
G02 X4 Sports Activity Coupe May 23, 2018 thru June 22, 2021 B58D
G12 7 Series Sedan June 5, 2018 thru February 22, 2021 XB1
G20 3 Series Sedan September 11, 2018 thru July 28, 2020 B58D
G29 Z4 Roadster June 13, 2018 thru June 18, 2021 B58D
G30 5 Series Sedan August 28, 2018 thru June 26, 2020 B58C

 

AFFECTED VEHICLES

Vehicles which require this Recall Campaign to be completed will show it as “Open” when checked either in AIR, the “Service Menu” of DCSnet (Dealer Communication System), ISPA Next or Warranty Vehicle Inquiry.

 

SITUATION

BMW AG is conducting a Voluntary Safety Recall (effective July 29, 2021) on certain Model Year 2019 2021 BMW vehicles that were produced between May 21, 2018 and June 22, 2021.

During certain engine start conditions, the tandem pump may become damaged and, during a subsequent drive cycle, cease to function. Note that an engine start after a stop per MSA is not affected. The tandem pump is a combined vacuum/oil pump which, among other functions, creates vacuum for the brake system booster.

If the pump ceases to function, the brake pedal feel becomes noticeably harder, requiring a larger application force during braking, which could lead to a longer braking distance.

The Recall Notice and Q&A have been attached for further information.

 

CAUSE

A software error in the digital motor electronics (DME) may cause the tandem vacuum and oil pump to fail.

 

CORRECTION

Program the vehicle with ISTA 4.30.1x or higher.

 

PROCEDURE

Program the vehicle using ISTA 4.30.1x or higher (released June 2021).

Model Target Integration level
G01 (X3 Sports Activity Vehicle) S15A-21-03-567 or higher
G02 (X4 Sports Activity Coupe)
G12 (7 Series Sedan)
G30 (5 Series Sedan)

 

Model Target Integration level
G20 (3 Series Sedan) S18A-21-03-567 or higher
G29 (Z4 Roadster)

Note that ISTA will automatically reprogram and code all programmable control modules that do not have the latest software.

Always connect a BMW-approved battery charger/power supply (SI B04 23 10) when performing programming.

For information on programming and coding with ISTA, refer to DealerSpeed / TIS / Technical Documentation / Diagnostics and Programming / Programming Documentation.

 


SAFETY RECALL NOTICE

To:  All Center Operators, Sales Managers, Service Manager, Parts Manager and Warranty Processor

RE: Recall 21V-xxx: Program Control Units (DME) – B12 06 21

BMW AG is conducting a Voluntary Safety Recall (effective July 29, 2021) on certain Model Year 2019 – 2021 BMW vehicles that were produced between May 21, 2018 and June 22, 2021.

Please be reminded that it is a violation of federal law (The Safety Act) for you to sell, lease or deliver any new motor vehicle covered by this notification until the recall repair has been performed.  This means that centers may not legally deliver new motor vehicles to consumers until they are fixed or use/sell replacement equipment/parts subject to this recall.  Note also that substantial civil penalties apply to violations of the Safety Act. 

 

Also, you should not sell, lease or deliver any Certified Pre-Owned or used vehicles subject to a safety recall until the repair is completed. 

 

Please follow any special instructions that we provide to you for the return or disposition of recall parts.

  

We appreciate all your assistance with this Recall.


Safety Recall
21V‐xyz
Software / Brake Assist
Model Year 2019‐2021
BMW 3 Series, 5 Series, 7 Series
BMW X3 SAV, X4 SAC, Z4
Issue Date:  07/29/2021

 

Q1. Which BMW Group models in the US are potentially affected by this Safety Recall?

Certain Model Year 2019‐2021 BMW models in the US are potentially affected.

 

Q2. What is the specific issue?

This safety recall involves software which can affect brake assist.  Due to a software coding issue, and in combination with rare engine start conditions, this could lead to a reduction in brake assist which could cause an extended stopping distance and increase the risk of a crash.  However, fully mechanical braking, and other braking functions, are not affected, and help maintain vehicle control and stability during braking.

 

Q3. Why are other models / vehicles not included in this Safety Recall?

Other models are not equipped with the software version that can affect brake assist.

 

Q4. Can I continue to drive my vehicle?

Yes.  However, when you are notified by BMW to have this Safety Recall performed, please contact an authorized BMW center and schedule an appointment as soon as possible.  For the latest updates to this Safety Recall, please visit bmwusa.com/recall.  If you are not the only driver of this vehicle, please advise all other drivers of this important information.

 

Q5. Can I determine if this issue exists in my vehicle?

When braking, if you notice a “stiff” brake pedal, and a warning lamp in the instrument cluster, your vehicle may be experiencing this issue.  Do not continue to drive your vehicle.  Please contact BMW Roadside Assistance at 1‐800‐332‐4269 immediately to have your vehicle brought to the nearest authorized BMW center.

 

Q6. How did BMW Group become aware of the issue?

BMW Group became aware of the issue through its quality control procedures.

 

Q7. How will I be informed of this Safety Recall?

Owners of potentially affected vehicles will be notified via First Class mail, advising them of this Safety Recall, and requesting them to schedule an appointment with an authorized BMW center to have the remedy performed.  Owners can locate their nearest authorized BMW center at bmwusa.com/dealer.

To ensure BMW has your recent contact and vehicle information, owners should visit bmwusa.com/recall and click on “Manage recall notices and contact information”

 

Q8. How will my vehicle be remedied?

Vehicle software will be reprogrammed for free and should take about one hour.

 

Q9. Do I have to wait for my letter to have my vehicle serviced?

No.  Please contact an authorized BMW center to have this important Safety Recall performed.

 




12 Affected Products

Vehicles

MAKE MODEL YEAR
BMW 540I 2020
BMW 745LE 2020-2021
BMW M340I 2020
BMW X3 2020
BMW X4 2020-2021
BMW Z4 2019-2021
TOYOTA SUPRA 2020-2021

 


15 Associated Documents

Recall Acknowledgement

RCAK-21V598-1323.pdf 645.23KB

RCAK-21V598-1323

Manufacturer Notices(to Dealers,etc) – BMW Recall 21V-xxx: Program Control Units (DME) – Repair Available

RCMN-21V598-5441.pdf 149.694KB

RCMN-21V598-5441

Defect Notice 573 Report

RCLRPT-21V598-4872.PDF 219.534KB

RCLRPT-21V598-4872

Manufacturer Notices(to Dealers,etc) – Certain 2020 2021 Model Year Supra Vehicles Potential Increased Braking Distance

RCMN-21V598-6066.pdf 270.271KB

RCMN-21V598-6066

Manufacturer Notices(to Dealers,etc) – Certain 2020 2021 Model Year Supra Vehicles Potential Increased Braking Distance

RCMN-21V598-0135.pdf 253.226KB

RCMN-21V598-0135

Remedy Instructions and TSB

RCRIT-21V598-2797.pdf 417.421KB

RCRIT-21V598-2797

ISSUED Owner Notification Letter(Part 577)

RCONL-21V598-5119.pdf 678.498KB

RCONL-21V598-5119

Recall Quarterly Report #1, 2021-3

RCLQRT-21V598-2439.PDF 211.127KB

RCLQRT-21V598-2439

Remedy Instructions and TSB

RCRIT-21V598-2533.pdf 335.421KB

RCRIT-21V598-2533

Manufacturer Notices(to Dealers,etc) – Dealer Letter re Certain 2020 2021 Model Year Supra Vehicles Potential Increased Braking Distance

RCMN-21V598-4591.pdf 294.561KB

RCMN-21V598-4591

Remedy Instructions and TSB

RCRIT-21V598-0804.pdf 6145.122KB

RCRIT-21V598-0804

Recall Quarterly Report #2, 2021-4

RCLQRT-21V598-7248.PDF 211.231KB

RCLQRT-21V598-7248

Remedy Instructions and TSB

RCRIT-21V598-9853.pdf 6078.812KB

RCRIT-21V598-9853

ISSUED Owner Notification Letter(Part 577)

RCONL-21V598-3247.pdf 358.889KB

RCONL-21V598-3247

ISSUED Owner Notification Letter(Part 577)

RCONL-21V598-8572.pdf 358.951KB

RCONL-21V598-8572

Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=21V598&docType=RCL

 


 

Introduction

The Online Service System (OSS) has been developed specifically for independent automotive workshops to provide an extensive range of resources. The following applications are available in the OSS:

 

ISTA Diagnosis Application

Vehicle diagnostics from the Z3/E36, with the BMW ICOM, or with a J2534 pass-thru tool (from model year 1996).

  • Fault Code Diagnosis
  • Test Plans
  • Repair Instructions (E30 or higher)
  • Technical Data
  • Wiring diagrams

 

Web ISTA Information Application

WebISTA has been developed to provide an information only application for users that do not require all of the services included in the ISTA diagnostics application.

  • Repair Instructions (E30 or higher)
  • Technical Data
  • Tightening torques
  • Wiring diagrams

 

You can search using document title, document number and subject areas as the search criteria. The desired information is displayed by means of graphics and explanatory text.

 

ISTA/P Online – Control Module Reprogramming

With ISTA/P you can reprogram the onboard control modules that are capable of software reprogramming.  For ISTA/P, a data interface, a power supply and an Internet connection are required. The data interface can be a BMW Group ICOM interface or a “Pass-Thru Tool (PTT)” that fulfills the requirements of the SAE J2534 standard.

 

What is needed to diagnose and program with the BMW OSS?

The OSS consists of a desktop or laptop PC connected to BMW over the Internet. To connect to the vehicle you can use the BMW authorized diagnostic interface “integrated communication optical module (ICOM)” or use a J2534 “Pass Thru Tool (PTT)”.

Recall 21V-598: Program Control Units (DME) - 2020-2021 BMW • small light CarDAQ-Plus 2 Diagnostic Code Reader and J2534 Programming Tool
Recall 21V-598: Program Control Units (DME) - 2020-2021 BMW • small light Drew Technologies (DRWCDPLUSKIT) CarDAQ-Plus J2534 Flash Reprogramming Kit
Recall 21V-598: Program Control Units (DME) - 2020-2021 BMW • small light CarDAQ-M Modular PassThru J2534 Vehicle Reflash Hardware
Recall 21V-598: Program Control Units (DME) - 2020-2021 BMW • small light MAXIFLASH PRO (ALT-MF2534)
Recall 21V-598: Program Control Units (DME) - 2020-2021 BMW • small light VSI J2534 ECU Reprogrammer & Diagnostic Adapter
Recall 21V-598: Program Control Units (DME) - 2020-2021 BMW • small light Dearborn d-Bridge Adapter J2534 OBDII Engineering Tool

 

Note

Connection to OSS works only on PCs where no proxy connections are used.

For information about vehicle reprogramming and diagnostics using J2534 click here.

 


 

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  • 🎉【All-system Diagnose + 36 Service Functions】: Provided with full-systems diagnosis (ABS, SRS, Engine, Transmission, Brake System, Emission System, Fuel system, Light system, Wiper System, etc.). MaxiSys Pro MK908P also offers another 36+ service functions to help your repairing work faster, easier, and more professional. These service functions include immo keys/throttle/injecor coding/trans adaption/suspension/tyre retrofit/DPF/brake bleed/oil reset and more.
  • 🎉【Common + Luxury Car Makes Coverage】MK908P is designed for repairing store, thus it enjoys extensive coverage for almost all car makes. Firstly, it has a wide range of compatibility for over 80 brands in the US, Europe and Asia. Besides, you have access to the newest model with fast-release software update. Moreover, There are basic diagnostic functions and most service / special functions compatible with Lamborghini, Ferrari, Aston Martin and Maserati etc.
  • 🎉【Advanced Hardware + Reliable Service】As the advanced version of MS908P, MS908S, MS908E, MS908PS PRO, Autel MK908P runs much faster with android 4.4 OS, hexa-core processor, KitKat operating system, 2GB RAM & 64GB on-board memory, 10.1 inches LED screen ,20+ adapters and cables. 1-year free update, 12-month warranty, 30-day free return fees, 24-hour after-sales service are offered and promised.
$2,299.00
Buy on Amazon Price incl. tax, excl. shipping
Bestseller No. 8
LAUNCH X431 PAD V All-in-One Automotive Scan Tool,J2534 ECU Programming & Coding,Topology Map,Guided Function,All System Intelligent Diagnostics Tool,Bi-Directional Control, 50+ Services
LAUNCH X431 PAD V All-in-One Automotive Scan Tool,J2534 ECU Programming & Coding,Topology Map,Guided Function,All System Intelligent Diagnostics Tool,Bi-Directional Control, 50+ Services
  • 【High-End Diagnostic Tool for ECU Pro-gramming & Coding:14 Brands】LAUNCH X431 PAD V comes with J2534 protocols,which empowers you to program the blank ECUs,match the components,re-flash the second-hand ECUs,etc.you can perform OE-level diagnosis and pro-gramming for more accurate diagnosis and efficient car repair jobs to win more business!
  • 【Online Functions +Flash Hidden Features】this diagnostic tool helps you pass-thru the gateway to access the data for coding.(for 2017 and later Chrysler,Dodge,Jeep,Alfa Romeo and Fiat).Guided Function (for V.A.G) ,step by step to guid you to diagnosis.Make full use of hidden features or disable car’s annoying functions.Offline Coding.Modification for BMW 👍it is designed for any professional mechanics and independent repair shops.save time and effort on repairs.
  • 【Topology Map & All System Diagnosis for Deep Inspection】X431 PAD V auto scan tool new-added topology module mapping,it is easy to view the communication structure between modules.you can directly access all system to perform functions,view live data in graph.
  • 【50+ Maintence Functions & Full Bi-Directional Control】LAUNCH X431 PAD V car diagnostic tool supports 50+ reset service,like key IMMO,abs bleeding,GEARBOX,Oil Reset,Injector coding, Gear Reset, SAS Reset, TPMS Reset, DPF Reset, BMS Reset, ETS Reset, AFS Reset, EGR Adaptation,etc.it also can perform bi-directional control on all systems,like ABS,fuel pumps,windows,doors,etc.
  • 【99% Coverage & Support J2534/DoIP/CAN FD/RP1210 Diagnostic Protocols】LAUNCH X431 PAD V supports API standard Communication Interface,with the VCMI Vehicle Communication Measurement Interface.support D-PDU/J2534/RP1210 Protocols👍LAUNCH X431 PAD V scan tool support PEV ( pure electric vehicle ).👍Heavy Duty Software (need extra buy)diagnose gasoline vehicles & 24V Diesel Trucks/buses/trailers/excavators/construction machinery/pick-up/etc.
$3,199.00
Buy on Amazon Price incl. tax, excl. shipping
Bestseller No. 9
Autel MaxiCOM MK908P 2022 Car Diagnostic Scan Tool with J2534 ECU Programming/ Online Coding, Upgraded of MaxiCOM MS908S Pro/ Elite, 36+ Services, Bi-Directional Control, Full Diagnostics
Autel MaxiCOM MK908P 2022 Car Diagnostic Scan Tool with J2534 ECU Programming/ Online Coding, Upgraded of MaxiCOM MS908S Pro/ Elite, 36+ Services, Bi-Directional Control, Full Diagnostics
  • 👍【Advanced Diagnostic Scanner for ECU Programming】 : Autel MK908P has been designed to perform some of the most complicated engine diagnostics and reprogramming in BMW and Mercedes Benz. With the jbox/J2534 VCI or BMW Ethernet Cable, you can edit the cars performance data, like adjusting RPM, fuel injection, etc. A professional car diagnostics scanner to save time/effort on repairs. Form some of the most complicated engine diagnostics and reprogramming in BMW and Mercedes Benz.
  • 👍【2022 Newest, 36+ Special Functions 】As 2022 newest professional diagnostic tool, Autel MaxiSys MS908S Pro +MV108 auto scanner can perform 30+ most useful service & special functions like Oil Reset, SAS Calibration, SRS, EPB, DPF Regeneration, Battery Registration, ABS bleed, Injector Coding, Key Fob Coding(add new keys) etc. NOTE: All service & Special functions are NOT universally compatible.
  • 👍【Bi-Directional Control & Broad Vehicle Coverage】 Autel MK908P is an advanced bi-directional scan tool that can access and scan all available systems on 80+ makes and models to perform OE level diagnostics that are previously available to dealership tools only to read and clear codes, view live data, perform active tests/component tests to control various components/parts like fuel pump, cylinder, valves, abs motor, wipers, car windows, doors, sunroofs to test its functionality.
  • 👍【Easy to Operate】 : The MK908P hardware can equal to a best rank android tablet in the market and that made the whole diagnostic procedure more quickly and precisely. Maxisys platform, cloud-based Maxisys provide a large amount of data about the diagnosis and repair advices, that’s really helpful, whenever you encounter problems, you can find solutions from it.
  • 👍【Compatible with Some Add-ons】 : Combination with Oscilloscope Maxi Scope MP408 and Digital Inspection Cameras MV108, the power of this tool is amazing and the detail you receive about every component of the vehicle makes pinpointing a problem painless. Affordable combination of MS908P and TS601 supports TPMS programming, which turns into a powerful diagnostic tool.
$2,299.00
Buy on Amazon Price incl. tax, excl. shipping
Bestseller No. 10
LAUNCH X431 PRO5 Scan Tool, J2534 Programming with SmartBox 3.0 CANFD/DOIP, 2022 Upgrade of X431 V+ PRO3 All Systems Diagnosis, 50+ Services, ECU Online Coding, Active Test, 2 Years Update
LAUNCH X431 PRO5 Scan Tool, J2534 Programming with SmartBox 3.0 CANFD/DOIP, 2022 Upgrade of X431 V+ PRO3 All Systems Diagnosis, 50+ Services, ECU Online Coding, Active Test, 2 Years Update
  • [Upgraded from X431 V+, With J2534 Programming] Upgraded from Launch X431 V+, Launch X431 PRO5 comes with Smart box 3.0, which is compatible with J2534, DoIP, CAN FD, and Heavy-Duty Truck (DC9-36V) protocols, empowering you to re-flash control modules, replace ECUs, update software, etc. 50+ special functions almost meet all the needs of repairs and maintenance in workshops. Intelligent Diagnosis make tests & repairs faster.
  • [Smart Box 3.0 with J2534/DoIP/CAN FD/HD Truck Protocols] Launch X431 PRO5 scanner comes with Smart Box 3.0, which supports J2534, DoIP, and CAN FD, making it compatible with the OEM diagnostic software of the mainstream vehicles, like Audi, VW, Honda, Volvo… What’s more, the Smart Box 3.0 also supports HD Truck Protocol (DC9~36V), which can directly diagnose trucks without purchasing the HD Module. *Only need to purchase the activation card & non-16pin adaptors.
  • [Online Coding & OE-Level Diagnostic Scanner] To boost business and maximize profit, Launch X431 PRO5 scan tool provides various powerful high-end functions. √Online Coding matches/ initializes the newly replaced components to make them work normally, or customizes cars as needed. √FCA SGW Access unlocks FCA vehicles’ secure gateway to perform day-to-day service. √IMMO Programming works with X-PROG 3 (sold separately), to perform advanced key programming & IMMO service.
  • [50+ Special Functions & All-System Diagnostics] 50+ special functions enable Launch X431 PRO5 to almost fully cover all the needs of repairs or maintenance in the workshops. If you enter the vehicle selection page and then system scan, you’ll find there are far more than 50 special functions, such as Oil/ EPB/ SAS/ BMS Reset, ABS Bleeding, Throttle Reset, etc. Like X431 V+ pro, this Launch scan tool can also diagnose all available systems, such as Engine, AT, Airbag, ABS, etc.
  • [Active Test & Guided Functions ] √Featuring bi-directional control/ active tests, this Launch auto scanner can output the commands to ECUs and control/monitor the operation of PDM, SMF, RSM, TCU, and other on-board modules to fast locate issues. √VAG guided functions offer on-screen instructions to help you complete some complicated functions step by step. √Auto VIN identifies the test vehicle automatically and allows you to detect the vehicle quickly.
$1,999.00
Buy on Amazon Price incl. tax, excl. shipping

Last update on 2022-05-15 / Affiliate links / Images from Amazon Product Advertising API

Last update on 2022-05-15 / Affiliate links / Images from Amazon Product Advertising API

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