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October 5, 2022 NHTSA CAMPAIGN NUMBER: 22V741000
Transmission Final Drive Gear Improperly Welded
The gear weld seam could break, resulting in a vehicle rollaway if the parking brake is not applied, and increasing the risk of a crash.
NHTSA Campaign Number: 22V741
Manufacturer BMW of North America, LLC
Components ELECTRICAL SYSTEM
Potential Number of Units Affected 1
Summary
BMW of North America, LLC (BMW
) is recalling one 2023 iX M60 hybrid electric vehicle. The transmission final drive gear in the electric drive unit may have an improperly manufactured weld seam.
Remedy
A dealer will replace the electric drive unit, free of charge. Interim owner notification letters informing owners of the safety risk were mailed on November 30, 2022. The owner notification letter is expected to be mailed November 28, 2022. Owners may contact BMW customer service at 1-800-525-7417.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Check if your BMW has a Recall
Service Information Bulletin
Electric Drives
October 17, 2022
Please perform the procedure outlined in this Service Information on all affected vehicles before customer delivery. In the event the customer has already taken delivery of the vehicle, please perform the procedure the next time the vehicle is in the shop.
RECALL 22V-741: REPLACING REAR DRIVE UNIT (HEAT)
MODEL
E-Series | Model Description |
I20 | iX M60 |
AFFECTED VEHICLES
Vehicles which require this Recall to be completed will show it as “Open” when checked either in AIR, the “Service Menu” of DCSnet (Dealer Communication System), ISPA Next or Warranty Vehicle Inquiry.
SITUATION
It has been determined that a weld seam in the rear electric drive unit (HEAT XLR220) may not have been properly constructed.
CAUSE
In very rare cases, the weld seam may break due to strong acceleration. This is indicated by a sudden metallic noise from the rear drive area. Continuous driving is only possible or recommended at restricted speed.
CORRECTION
Replacement of rear drive unit (HEAT XLR220).
PROCEDURE
Important Warning for Working on the High-Voltage (HV) systems on BMW Group vehicles:
Only properly trained personnel, who passed all applicable HV Technical Training Courses, should perform repairs which require disconnecting, or removal of High Voltage battery components on any Hybrid or Electric Vehicle. Work performed on High Voltage systems by unqualified persons may result in severe injury or damage to the vehicle. Additional safety information is found in Repair Instruction 61 00… “Observe safety instructions when handling electric vehicles”.
Additional Information:
Scheduled Maintenance, or Quality Certification 1 (Pre-Delivery Inspection) on Electric or Hybrid vehicles does not require HV technical training.
Prior to disconnecting, or the removal of any HV component, the HV system needs to be disabled and secured (by means of the HV Disconnect Switch) by a properly trained technician, who has a minimum HV Qualification level after completing the Technical Training Course ST1824 (Alternative Drive Part 1). Once the vehicle’s HV system is disabled (the “Blitz” – lightning bolt icon displayed in instrument cluster, see below), a technician without HV Certification may remove a HV component (e.g., EH Heater, EKK Compressor, EME Control Unit, et.), except for the High Voltage Battery.
High Voltage Battery removal and rework can be performed ONLY by a HV Specialist Technician (certified by the Technical Training Course ST1825 – Alternative Drive Part 2), AND with a HV Battery Certification level corresponding to a specific Electric or Hybrid vehicle (e.g., to repair GEN4 battery of G05 PHEV, certification from Technical Training Course “ST2006 – SP44 HV Battery” is required).
Replace the rear electric drive unit as per repair instructions 12 35 531 – Replace rear highly-integrated electric drive topology
PARTS INFORMATION
Note on parts availability: At the start of the technical campaign, only a very limited number of parts is available. For this reason, the existing parts will be allocated by the service centre according to respective market requirement. Provision of the parts can take several weeks.
Only use and invoice the applicable part listed number below.
Part Number (P/N) | Description | Quantity |
12 33 5A645E0 | RP electric drive unit (220XLR) | 1 |
33 17 6760336 | Hexagon screw with washer (M14x1.5x133ZNS3) | 4 |
33 32 6775040 | Hexagon bolt with washer (M14x1.5×148) | 4 |
61 27 9487464 | Screw | 4 |
33 13 1214961 | Circlip (d=22.4) | 2 |
33 30 6891268 | Multi-purpose bolt | 2 |
33 30 1544034 | Eccentric screw (14×1.5×112 ZNS3) | 2 |
33 55 6790913 | Hexagon nut with collar (M10-10 ZNS3) | 2 |
33 30 6861944 | Hexagon bolt (M16x1.5×100) | 2 |
07 11 9907136 | Hexalobular socket screw (14×1.5×90-ZNS3) | 2 |
34 20 6881294 | BMW![]() | 2 |
34 20 6850560 | Hexagon bolt (M8X22) | 4 |
07 14 6893779 | ASA combination bolt (14×1.5×65 ZNS3) | 4 |
31 20 6866022 | Collar bolt with compression spring (M16x1.5×66) | 2 |
07 12 9908011 | Hexagon bolt with flange (M14x1.5×100) | 2 |
33 30 6787062 | Multi-purpose nut (M14x1.5-10ZNNIV) | 2 |
07 14 8854416 | Hexagon nut | 6 |
33 30 6867271 | Hex bolt (M14 x 1.5 x 84mm) rear suspension strut | 2 |
Bulk Materials – Sublet
83 22 5A1D718 | eFluid transmission oil (1 Liter) | 1 |
83 19 2468442 | HT-12 Coolant | Sublet as needed |
Chronology :
In late July 2022, during a dynamic driving test at a BMW assembly plant, a vehicle experienced an unusual noise when accelerating up a hill. An engineering review was initiated.
In August, initial reviews suggested that damage had occurred on the final drive gear of the transmission on the rear axle. Further analyses revealed that additional incidents had occurred to other vehicles during testing at the assembly plant. Analyses of these vehicles indicated that damage to the final drive gear had also occurred. A review of production records found that the final drive gears on these vehicles were produced during a specific production lot in late June.
On September 6, 2022, BMW decided to conduct a voluntary recall. At that time, all potentially affected US vehicles identified were within the control of BMW
, were held at the US ports, and would receive an update prior to wholesale release into the US market.
Accordingly, on September 13th, BMW submitted a Part 579 report to which NHTSA assigned Foreign Recall ID 22F-152.
Subsequent to the submittal of the Part 579 report, further reviews suggested that one additional vehicle, already in the US market, could potentially be affected. Additional analyses were performed, and it was determined that this one additional vehicle was potentially affected. Therefore, it was determined that a Part 573 report would be necessary.
On September 28, 2022, BMW decided to conduct a voluntary safety recall.
BMW has not received any reports, nor is BMW
otherwise aware, of any accidents or injuries that may be related to this issue.
1 Affected Product
Vehicle
MAKE | MODEL | YEAR |
BMW![]() | IX | 2023 |
6 Associated Documents
Recall Acknowledgement
Defect Notice 573 Report
RCLRPT-22V741-1993.PDF 214.324KB
Remedy Instructions and TSB
RCRIT-22V741-6022.pdf 190.173KB
Manufacturer Notices(to Dealers,etc) – Service Information Bulletin re RECALL 22V-741: REPLACING REAR DRIVE UNIT (HEAT)
RCMN-22V741-3289.pdf 190.173KB
ISSUED Owner Notification Letter(Part 577)
RCONL-22V741-9677.pdf 627.788KB
Recall Quarterly Report #1, 2022-4
RCLQRT-22V741-0375.PDF 211.131KB
Latest Recalls Documents
- Single Quantity
- No Core Charge Req.
- Weight: 2.1lbs
- Formulated with full-synthetic base stocks and advanced additive technology to meet the challenging demands of automatic transmissions
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- OE Part Number: 0004320700,0019892203,0023219016,00289ATFWS,05127382AB,0888602305,19250639,19256039,31256774,31256775,83220142516,83220144137,83222220442,83222220445,83222305396,83222344206,88863400,888681210,93165147,ESSOLT71141,G052162A2,G052990A2,G055005A1,G055005A2,G055005A6,G055540A2,GUS0001621G,GUS0001621Q,JLM20577,LR022460,PL21493PA,PL31493PA,XT6QSP,Z000169756
- Makes: ALF,AST,AUD,BEN,BMW
,BUI,CAD,CHE,CHR,DAE,DOD,EAG,FOR,GMC,HUM,HYU,JAG,JEE,LEX,LIN,MAS,MAZ,MIN,MRC,OLD,PON,POR,RAM,ROL,ROV,SAB,SAT,SUZ,TOY,VOL,VWW
- Automatic Transmission Service Kit
- Contains: 1 x Oil Pan & Filter Assembly, 24 x Pan Bolts, 1 x Fill Plug
- 6 x 1L ATF (Made in Germany)
- Please see description below for fitment:
- Brand New ZF PARTS Lifeguardfluid 6, 6 Piece Set
- BMW
OE#: 83 22 2 220 445
- ZF PARTS #: S671-090-255
- For use in 95% of vehicles including most CVTs in operation with US registered light duty applications
- High performance conditioning agents prolong seal elasticity to prevent leaks
- Improved durability & transmission life with anti-wear technology to avoid costly repairs
- Enhanced high & low temp performance supports transmission fluid in all weather situations
- Full synthetic formula with advanced additives protects against transmission breakdown better than conventional fluids
- For best performance, follow the manufacturer's recommendations in your vehicle owner’s manual.
- Outstanding viscosity/temperature characteristics, optimal protection against foaming
- Extremely good low temperature properties
- Ageing and oxidation stability and very good corrosion protection characteristics
- Excellent wearing protection and good friction characteristics
SEOCONTENT-START
© 2022 BMW of North America, LLC Service Information Bulletin October 17, 2022 Electric Drives Please perform the procedure outlined in this Service Information on all affected vehicles before customer delivery. In the event the customer has already taken delivery of the vehicle, please perform the procedure the next time the vehicle is in the shop. RECALL 22V-741: REPLACING REAR DRIVE UNIT (HEAT) MODEL E-Series Model Description I20 iX M60 AFFECTED VEHICLES Vehicles which require this Recall to be completed will show it as “Open” when checked either in AIR, the “Service Menu” of DCSnet (Dealer Communication System), ISPA Next or Warranty Vehicle Inquiry. SITUATION It has been determined that a weld seam in the rear electric drive unit (HEAT XLR220) may not have been properly constructed. CAUSE In very rare cases, the weld seam may break due to strong acceleration. This is indicated by a sudden metallic noise from the rear drive area. Continuous driving is only possible or recommended at restricted speed. CORRECTION Replacement of rear drive unit (HEAT XLR220). PROCEDURE Important Warning for Working on the High-Voltage (HV) systems on BMW
Group vehicles: Only properly trained personnel, who passed all applicable HV Technical Training Courses, should perform repairs which require disconnecting, or removal of High Voltage battery components on any Hybrid or Electric Vehicle. Work performed on High Voltage systems by unqualified persons may result in severe injury or damage to the vehicle. Additional safety information is found in Repair Instruction 61 00… “Observe safety instructions when handling electric vehicles”. Additional Information: Scheduled Maintenance, or Quality Certification 1 (Pre-Delivery Inspection) on Electric or Hybrid vehicles does not require HV technical training. Prior to disconnecting, or the removal of any HV component, the HV system needs to be disabled and secured (by means of the HV Disconnect Switch) by a properly trained technician, who has a minimum HV Qualification level after completing the Technical Training Course ST1824 (Alternative Drive Part 1). Once the vehicle’s HV system is disabled (the “Blitz” – lightning bolt icon displayed in instrument cluster, see below), a technician without HV Certification may remove a HV component (e.g., EH Heater, EKK Compressor, EME Control Unit, et.), except for the High Voltage Battery. © 2022 BMW
of North America, LLC High Voltage Battery removal and rework can be performed ONLY by a HV Specialist Technician (certified by the Technical Training Course ST1825 – Alternative Drive Part 2), AND with a HV Battery Certification level corresponding to a specific Electric or Hybrid vehicle (e.g., to repair GEN4 battery of G05 PHEV, certification from Technical Training Course “ST2006 – SP44 HV Battery” is required). Replace the rear electric drive unit as per repair instructions 12 35 531 – Replace rear highly-integrated electric drive topology PARTS INFORMATION Note on parts availability: At the start of the technical campaign, only a very limited number of parts is available. For this reason, the existing parts will be allocated by the service centre according to respective market requirement. Provision of the parts can take several weeks. Only use and invoice the applicable part listed number below. Part Number (P/N) Description Quantity 12 33 5A645E0 RP electric drive unit (220XLR) 1 33 17 6760336 Hexagon screw with washer (M14x1.5x133ZNS3) 4 33 32 6775040 Hexagon bolt with washer (M14x1.5×148) 4 61 27 9487464 Screw 4 33 13 1214961 Circlip (d=22.4) 2 33 30 6891268 Multi-purpose bolt 2 33 30 1544034 Eccentric screw (14×1.5×112 ZNS3) 2 33 55 6790913 Hexagon nut with collar (M10-10 ZNS3) 2 33 30 6861944 Hexagon bolt (M16x1.5×100) 2 07 11 9907136 Hexalobular socket screw (14×1.5×90-ZNS3) 2 34 20 6881294 BMW
design clip 2 34 20 6850560 Hexagon bolt (M8X22) 4 07 14 6893779 ASA combination bolt (14×1.5×65 ZNS3) 4 31 20 6866022 Collar bolt with compression spring (M16x1.5×66) 2 07 12 9908011 Hexagon bolt with flange (M14x1.5×100) 2 33 30 6787062 Multi-purpose nut (M14x1.5-10ZNNIV) 2 07 14 8854416 Hexagon nut 6 33 30 6867271 Hex bolt (M14 x 1.5 x 84mm) rear suspension strut 2 Bulk Materials – Sublet 83 22 5A1D718 eFluid transmission oil (1 Liter) 1 83 19 2468442 HT-12 Coolant Sublet as needed Additionally, other small parts that are not specified above, such as one-time use screws, nuts, O-rings and seals, which must be replaced according to the ISTA repair instructions/ETK, must be selected from the Electronic Parts Catalogue according to the respective vehicle type and invoiced under the special defect code. © 2022 BMW
of North America, LLC Part Retention The parts replaced to perform and submit for this repair procedure are the property of BMW
NA. Your center is responsible for the proper identification, storage, and documentation of these parts. They must be held in a secure retention area until notification of claim payment is made by BMW
NA through DCSnet. If these replaced parts are requested to be returned, a corresponding DCSnet Part Return tag will be generated. Any requested parts that are not received by the WPRC in accordance with Section 6 of the Warranty Policy and Procedure Manual may be subject to debit. CLAIM INFORMATION During this workshop visit, the affected vehicle may also show one or more programming and encoding Technical Campaign repairs open, the programming and encoding procedure may only be invoiced one time. After replacing the electric drive unit, select this open Technical Campaign (WP 1 or 3) for also updating the vehicle to the required I-level or higher Please be sure to also perform any additional before and/or after work (including attaching labels) as required by the open campaigns on the vehicle. Close any other open programming and encoding Campaign repairs as outlined in the corresponding Service Information Bulletin. As determined by the above, reimbursement for this Recall will be via normal claim entry utilizing the work package information below that applies. Defect Code: 0012780500 I20 Replace eDrive motor Completion before the first vehicle delivery to a customer or the vehicle is already in the workshop Work Pkg Labor Operation Description (Plus work) Labor Allowance # 1 00 73 571 Replacing the electric drive unit with programming and encoding the vehicle control units, includes carrying out vehicle test (00 00 556/61 21 528) and a KDS wheel alignment check and adjustment with a ride-height measurement, without load 147 FRU Or: # 2 00 73 572 Replacing the electric drive unit (Programming and encoding the vehicle control units was performed in conjunction with another campaign/repair during the same workshop visit) and a KDS wheel alignment check and adjustment with a ride-height measurement, without load 138 FRU Or: © 2022 BMW
of North America, LLC The vehicle arrives at your center and this Recall shows open (No other Main work will be performed or claimed during this workshop visit) Work Pkg Labor Operation Description (Main work) Labor Allowance # 3 00 73 033 Replacing the electric drive unit with programming and encoding the vehicle control units, includes Carrying out vehicle test (00 00 006/61 21 528) and a KDS wheel alignment check and adjustment with a ride-height measurement, without load 140 FRU Only one of the flat rate labor operation codes listed above can be used for claim submission and reimbursement. Also, only one Main work flat rate labor operation code can be claimed per workshop visit. Claim Repair Comments Only reference the Defect Code and the work package (Pkg) number performed in the RO technician notes and the claim comments (For example: DC 0012780500 WP 1), unless otherwise required by State law. And: Sublet – Bulk Materials (RO and Claim Comments Required) Sublet Code 4 Up to $50.00 Reimbursement for the repair-related bulk materials (Do not use the BMW
part numbers for claim submission) Sublet reimbursement calculation for claiming the applicable repair-related bulk materials (BMW
part numbers) is at the dealer net price amount for the quantities used plus your center’s handling. BMW
Antifreeze/Coolant: Claim the corresponding sublet dollar amount for the quantity needed to replace what was drained with a 50/50 coolant/water solution. Enter this material cost in sublet and itemize the amount on the repair order and in claim comment section. And, if applicable: Programming and Encoding – Vehicle Control Units (RO and Claim Comments Required) This procedure automatically reprograms and encodes any vehicle control modules that do not have the latest software I-level. If one or more control modules fail during the reprogramming procedure, claim the required consequential repair work procedures to address this issue (including performing the IRAP Control Unit Recovery first as required, refer to the SIB in AIR) under the Defect Code in this bulletin with the labor operations in AIR that apply. Please explain the additional work procedures that were performed (The why and the what) on the repair order and in the claim comments. © 2022 BMW
of North America, LLC For covered repairs that address control module failures that occurred prior to performing this reprogramming procedure, claim this work with the Defect Code and labor operations (including diagnosis that applies) in AIR that apply. Based on which one applies to your center, please refer to SI B01 01 20 or B01 07 20 for the applicable procedure for documenting, claiming, and explaining, on the RO and in the claim comments, your diagnosis work time (WT), job/repair work time (WT), and the vehicle repairs your center performed, unless otherwise required by State law. Alternative Mobility Solution (AMS) for Vehicle Owners (RO and Claim Comments Required) This Service Action repair qualifies for Alternative Mobility Solution (AMS) expense reimbursement, claim this item under the Defect Code noted above as follows: Sublet Code 2 – Itemize the AMS sublet amount on the repair order and in the claim comment section. Please refer to SI B01 29 16 for additional information. Reimbursement of Prior Customer-Pay Repairs (TREAD Act) Based on the issue and the age of the Affected Vehicles being addressed by this Safety Recall Campaign, a reimbursement request for a qualifying prior customer-pay repair is not likely. However, if you do receive a reimbursement request from a customer for a prior repair that may qualify, please contact the Warranty department (include a legible copy of the invoice) through IDS by selecting Coverage, Policy, Coding Questions and Mileage Corrections. The Warranty department will review and respond to your inquiry accordingly. FEEDBACK REGARDING THIS BULLETIN Technical Feedback To submit feedback for the technical topics of this bulletin: Submit your feedback in the rating box at the top of this bulletin Warranty Feedback To submit feedback for the CLAIMS section of this bulletin: Submit an IDS ticket to the Warranty Department, or use the chat available in the Warranty Documentation Portal Parts Feedback To submit feedback for the PARTS section of this bulletin: Submit an IDS ticket to the Parts Department
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SAMPLE Company BMW of North America, LLC BMW
Group Company Mailing Address PO Box 1227 Westwood NJ 07675- 1227 Telephone (800) 525-7417 Fax (201) 930-8362 E-mail CustomerRelations@ bmwusa.com Internet bmwusa.com BMW
IMPORTANT SAFETY RECALL This notice applies to your vehicle, Recall Campaign No. 22V-741: Electric Drive Unit – Transmission This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. BMW
AG has decided that a defect, which relates to motor vehicle safety, exists in certain Model Year 2023 BMW
iX M60 vehicles. Our records indicate that you are the owner of a potentially affected vehicle. Why are we contacting you? We are pleased to inform you that we are ready to perform this recall. If you have not had this recall performed, please contact your authorized BMW
center immediately to schedule an appointment. Please visit bmwusa.com/dealer to locate your nearest BMW
center. What could happen? A weld seam on the Electric Drive Unit’s transmission gear may not have been produced to specifications. In certain driving conditions, such as strong accelerations, the seam could become damaged and eventually break. This could lead to a vehicle rollaway condition after parking the vehicle if the parking brake was not applied and could increase the risk of injury, including to persons outside of the vehicle. Until you have the recall performed, we strongly recommend that you apply the parking brake after parking the vehicle. If possible, please try to avoid parking on inclined surfaces. If after parking the vehicle you notice that it starts to roll, please ensure that you have applied the parking brake. If you are not the only driver of this vehicle, please advise all other drivers and passengers of this important information. If you are a vehicle lessor, Federal Regulations require you to forward this notice to your lessee within ten days What will BMW do? The Electric Drive unit will be replaced for free which could take about two days. There may be some options to help overcome the inconvenience of bringing your vehicle in for service, if needed. Contact your local BMW center to check what may be available. What if I am not the current owner of this vehicle? If you changed your address or sold the vehicle, please let us know by visiting bmwusa.com/mybmw or by contacting BMW Customer Relations (see left side of page for contact info). Alternatively, you can visit bmwusa.com/recall and click on “Manage recall notices and contact information”. What if I have additional questions? For the latest updates to this recall, please visit bmwusa.com/recall. Should you have any questions about this recall, please contact your authorized BMW center. If you need additional assistance, please contact BMW Customer Relations. If your BMW center is unable to remedy the defect without charge or within a reasonable period of time, you may notify the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Ave., S.E., Washington, DC 20590, call the toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-9153), or go to http://www.safercar.gov. Please be assured that your safety is important to us, and we sincerely apologize if this safety recall causes any inconvenience. We recommend that you and your passengers wear your safety belt at all times. Sincerely, BMW of North America, LLC Remedy is Available November 2022 Dear BMW Owner / Lessee: 000001
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© 2022 BMW of North America, LLC Service Information Bulletin October 17, 2022 Electric Drives Please perform the procedure outlined in this Service Information on all affected vehicles before customer delivery. In the event the customer has already taken delivery of the vehicle, please perform the procedure the next time the vehicle is in the shop. RECALL 22V-741: REPLACING REAR DRIVE UNIT (HEAT) MODEL E-Series Model Description I20 iX M60 AFFECTED VEHICLES Vehicles which require this Recall to be completed will show it as “Open” when checked either in AIR, the “Service Menu” of DCSnet (Dealer Communication System), ISPA Next or Warranty Vehicle Inquiry. SITUATION It has been determined that a weld seam in the rear electric drive unit (HEAT XLR220) may not have been properly constructed. CAUSE In very rare cases, the weld seam may break due to strong acceleration. This is indicated by a sudden metallic noise from the rear drive area. Continuous driving is only possible or recommended at restricted speed. CORRECTION Replacement of rear drive unit (HEAT XLR220). PROCEDURE Important Warning for Working on the High-Voltage (HV) systems on BMW Group vehicles: Only properly trained personnel, who passed all applicable HV Technical Training Courses, should perform repairs which require disconnecting, or removal of High Voltage battery components on any Hybrid or Electric Vehicle. Work performed on High Voltage systems by unqualified persons may result in severe injury or damage to the vehicle. Additional safety information is found in Repair Instruction 61 00… “Observe safety instructions when handling electric vehicles”. Additional Information: Scheduled Maintenance, or Quality Certification 1 (Pre-Delivery Inspection) on Electric or Hybrid vehicles does not require HV technical training. Prior to disconnecting, or the removal of any HV component, the HV system needs to be disabled and secured (by means of the HV Disconnect Switch) by a properly trained technician, who has a minimum HV Qualification level after completing the Technical Training Course ST1824 (Alternative Drive Part 1). Once the vehicle’s HV system is disabled (the “Blitz” – lightning bolt icon displayed in instrument cluster, see below), a technician without HV Certification may remove a HV component (e.g., EH Heater, EKK Compressor, EME Control Unit, et.), except for the High Voltage Battery. © 2022 BMW of North America, LLC High Voltage Battery removal and rework can be performed ONLY by a HV Specialist Technician (certified by the Technical Training Course ST1825 – Alternative Drive Part 2), AND with a HV Battery Certification level corresponding to a specific Electric or Hybrid vehicle (e.g., to repair GEN4 battery of G05 PHEV, certification from Technical Training Course “ST2006 – SP44 HV Battery” is required). Replace the rear electric drive unit as per repair instructions 12 35 531 – Replace rear highly-integrated electric drive topology PARTS INFORMATION Note on parts availability: At the start of the technical campaign, only a very limited number of parts is available. For this reason, the existing parts will be allocated by the service centre according to respective market requirement. Provision of the parts can take several weeks. Only use and invoice the applicable part listed number below. Part Number (P/N) Description Quantity 12 33 5A645E0 RP electric drive unit (220XLR) 1 33 17 6760336 Hexagon screw with washer (M14x1.5x133ZNS3) 4 33 32 6775040 Hexagon bolt with washer (M14x1.5×148) 4 61 27 9487464 Screw 4 33 13 1214961 Circlip (d=22.4) 2 33 30 6891268 Multi-purpose bolt 2 33 30 1544034 Eccentric screw (14×1.5×112 ZNS3) 2 33 55 6790913 Hexagon nut with collar (M10-10 ZNS3) 2 33 30 6861944 Hexagon bolt (M16x1.5×100) 2 07 11 9907136 Hexalobular socket screw (14×1.5×90-ZNS3) 2 34 20 6881294 BMW design clip 2 34 20 6850560 Hexagon bolt (M8X22) 4 07 14 6893779 ASA combination bolt (14×1.5×65 ZNS3) 4 31 20 6866022 Collar bolt with compression spring (M16x1.5×66) 2 07 12 9908011 Hexagon bolt with flange (M14x1.5×100) 2 33 30 6787062 Multi-purpose nut (M14x1.5-10ZNNIV) 2 07 14 8854416 Hexagon nut 6 33 30 6867271 Hex bolt (M14 x 1.5 x 84mm) rear suspension strut 2 Bulk Materials – Sublet 83 22 5A1D718 eFluid transmission oil (1 Liter) 1 83 19 2468442 HT-12 Coolant Sublet as needed Additionally, other small parts that are not specified above, such as one-time use screws, nuts, O-rings and seals, which must be replaced according to the ISTA repair instructions/ETK, must be selected from the Electronic Parts Catalogue according to the respective vehicle type and invoiced under the special defect code. © 2022 BMW of North America, LLC Part Retention The parts replaced to perform and submit for this repair procedure are the property of BMW NA. Your center is responsible for the proper identification, storage, and documentation of these parts. They must be held in a secure retention area until notification of claim payment is made by BMW NA through DCSnet. If these replaced parts are requested to be returned, a corresponding DCSnet Part Return tag will be generated. Any requested parts that are not received by the WPRC in accordance with Section 6 of the Warranty Policy and Procedure Manual may be subject to debit. CLAIM INFORMATION During this workshop visit, the affected vehicle may also show one or more programming and encoding Technical Campaign repairs open, the programming and encoding procedure may only be invoiced one time. After replacing the electric drive unit, select this open Technical Campaign (WP 1 or 3) for also updating the vehicle to the required I-level or higher Please be sure to also perform any additional before and/or after work (including attaching labels) as required by the open campaigns on the vehicle. Close any other open programming and encoding Campaign repairs as outlined in the corresponding Service Information Bulletin. As determined by the above, reimbursement for this Recall will be via normal claim entry utilizing the work package information below that applies. Defect Code: 0012780500 I20 Replace eDrive motor Completion before the first vehicle delivery to a customer or the vehicle is already in the workshop Work Pkg Labor Operation Description (Plus work) Labor Allowance # 1 00 73 571 Replacing the electric drive unit with programming and encoding the vehicle control units, includes carrying out vehicle test (00 00 556/61 21 528) and a KDS wheel alignment check and adjustment with a ride-height measurement, without load 147 FRU Or: # 2 00 73 572 Replacing the electric drive unit (Programming and encoding the vehicle control units was performed in conjunction with another campaign/repair during the same workshop visit) and a KDS wheel alignment check and adjustment with a ride-height measurement, without load 138 FRU Or: © 2022 BMW of North America, LLC The vehicle arrives at your center and this Recall shows open (No other Main work will be performed or claimed during this workshop visit) Work Pkg Labor Operation Description (Main work) Labor Allowance # 3 00 73 033 Replacing the electric drive unit with programming and encoding the vehicle control units, includes Carrying out vehicle test (00 00 006/61 21 528) and a KDS wheel alignment check and adjustment with a ride-height measurement, without load 140 FRU Only one of the flat rate labor operation codes listed above can be used for claim submission and reimbursement. Also, only one Main work flat rate labor operation code can be claimed per workshop visit. Claim Repair Comments Only reference the Defect Code and the work package (Pkg) number performed in the RO technician notes and the claim comments (For example: DC 0012780500 WP 1), unless otherwise required by State law. And: Sublet – Bulk Materials (RO and Claim Comments Required) Sublet Code 4 Up to $50.00 Reimbursement for the repair-related bulk materials (Do not use the BMW part numbers for claim submission) Sublet reimbursement calculation for claiming the applicable repair-related bulk materials (BMW part numbers) is at the dealer net price amount for the quantities used plus your center’s handling. BMW Antifreeze/Coolant: Claim the corresponding sublet dollar amount for the quantity needed to replace what was drained with a 50/50 coolant/water solution. Enter this material cost in sublet and itemize the amount on the repair order and in claim comment section. And, if applicable: Programming and Encoding – Vehicle Control Units (RO and Claim Comments Required) This procedure automatically reprograms and encodes any vehicle control modules that do not have the latest software I-level. If one or more control modules fail during the reprogramming procedure, claim the required consequential repair work procedures to address this issue (including performing the IRAP Control Unit Recovery first as required, refer to the SIB in AIR) under the Defect Code in this bulletin with the labor operations in AIR that apply. Please explain the additional work procedures that were performed (The why and the what) on the repair order and in the claim comments. © 2022 BMW of North America, LLC For covered repairs that address control module failures that occurred prior to performing this reprogramming procedure, claim this work with the Defect Code and labor operations (including diagnosis that applies) in AIR that apply. Based on which one applies to your center, please refer to SI B01 01 20 or B01 07 20 for the applicable procedure for documenting, claiming, and explaining, on the RO and in the claim comments, your diagnosis work time (WT), job/repair work time (WT), and the vehicle repairs your center performed, unless otherwise required by State law. Alternative Mobility Solution (AMS) for Vehicle Owners (RO and Claim Comments Required) This Service Action repair qualifies for Alternative Mobility Solution (AMS) expense reimbursement, claim this item under the Defect Code noted above as follows: Sublet Code 2 – Itemize the AMS sublet amount on the repair order and in the claim comment section. Please refer to SI B01 29 16 for additional information. Reimbursement of Prior Customer-Pay Repairs (TREAD Act) Based on the issue and the age of the Affected Vehicles being addressed by this Safety Recall Campaign, a reimbursement request for a qualifying prior customer-pay repair is not likely. However, if you do receive a reimbursement request from a customer for a prior repair that may qualify, please contact the Warranty department (include a legible copy of the invoice) through IDS by selecting Coverage, Policy, Coding Questions and Mileage Corrections. The Warranty department will review and respond to your inquiry accordingly. FEEDBACK REGARDING THIS BULLETIN Technical Feedback To submit feedback for the technical topics of this bulletin: Submit your feedback in the rating box at the top of this bulletin Warranty Feedback To submit feedback for the CLAIMS section of this bulletin: Submit an IDS ticket to the Warranty Department, or use the chat available in the Warranty Documentation Portal Parts Feedback To submit feedback for the PARTS section of this bulletin: Submit an IDS ticket to the Parts Department
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-741 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : BMW of North America, LLC Submission Date : OCT 05, 2022 NHTSA Recall No. : 22V-741 Manufacturer Recall No. : NR Manufacturer Information : Manufacturer Name : BMW of North America, LLC Address : P.O. Box 1227 Westwood NJ 07675-1227 Company phone : 18005257417 Population : Number of potentially involved : 1 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2023-2023 BMW iX M60 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : HYBRID ELECTRIC Descriptive Information : Approximately 1 vehicle was manufactured with an electric drive unit that may not have been produced according to specifications. Basis for recall population determination: Vehicle manufacturing information was reviewed to determine the potentially affected vehicle population. Recall component difference to non-recall component: The electric drive unit may not have been produced according to specifications. Production Dates : JUL 28, 2022 – JUL 28, 2022 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : The electric drive unit may not have been produced according to specifications. A weld seam on the transmission’s final drive gear may not have been produced according to specifications. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : Under certain powertrain loading conditions, such as strong acceleration, the weld seam could become damaged and eventually break. This could lead to a Part 573 Safety Recall Report 22V-741 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 vehicle rollaway after parking the vehicle and not applying the parking brake. Description of the Cause : NR Identification of Any Warning that can Occur : NR Involved Components : Component Name 1 : Electric Drive Unit Component Description : Electric Drive Unit Component Part Number : 5A64E002 Supplier Identification : Component Manufacturer Name : BMW AG Address : NR NR Country : NR Chronology : In late July 2022, during a dynamic driving test at a BMW assembly plant, a vehicle experienced an unusual noise when accelerating up a hill. An engineering review was initiated. In August, initial reviews suggested that damage had occurred on the final drive gear of the transmission on the rear axle. Further analyses revealed that additional incidents had occurred to other vehicles during testing at the assembly plant. Analyses of these vehicles indicated that damage to the final drive gear had also occurred. A review of production records found that the final drive gears on these vehicles were produced during a specific production lot in late June. On September 6, 2022, BMW decided to conduct a voluntary recall. At that time, all potentially affected US vehicles identified were within the control of BMW, were held at the US ports, and would receive an update prior to wholesale release into the US market. Accordingly, on September 13th, BMW submitted a Part 579 report to which NHTSA assigned Foreign Recall ID 22F-152. Subsequent to the submittal of the Part 579 report, further reviews suggested that one additional vehicle, Part 573 Safety Recall Report 22V-741 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 already in the US market, could potentially be affected. Additional analyses were performed, and it was determined that this one additional vehicle was potentially affected. Therefore, it was determined that a Part 573 report would be necessary. On September 28, 2022, BMW decided to conduct a voluntary safety recall. BMW has not received any reports, nor is BMW otherwise aware, of any accidents or injuries that may be related to this issue. Description of Remedy : Description of Remedy Program : The electric drive unit will be replaced. The one affected owner is being contacted by phone. If necessary, the one owner will also be notified by First Class mail advising them of the recall and to schedule an appointment with an authorized BMW dealer to have the remedy performed for free. If this condition were to occur to a potentially affected vehicle prior to this recall, the remedy would be covered by the BMW New Vehicle Limited Warranty program. Therefore, reimbursement for a pre-notification remedy re Part 573.13 and Part 577.11 is not necessary. How Remedy Component Differs from Recalled Component : Recall component: Electric Drive Unit – part number: 5A64E002 Identify How/When Recall Condition was Corrected in Production : NR Recall Schedule : Description of Recall Schedule : Dealer notification is expected to begin and end on October 5, 2022. Owner notification is expected to begin and end on November 28, 2022 Planned Dealer Notification Date : OCT 05, 2022 – OCT 05, 2022 Planned Owner Notification Date : NOV 28, 2022 – NOV 28, 2022 * NR – Not Reported
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