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September 28, 2022 NHTSA CAMPAIGN NUMBER: 22V721000
Headlights Missing Metallic Coating/FMVSS 108
Improperly illuminated road signs may be difficult for the driver to read, increasing the risk of a crash.
NHTSA Campaign Number: 22V721
Manufacturer BMW of North America, LLC
Components EXTERIOR LIGHTING
Potential Number of Units Affected 2
Summary
BMW of North America, LLC (BMW
) is recalling certain 2023 Rolls-Royce
Phantom vehicles. The headlights may not have received a metal coating application, which can result in the low beams not adequately illuminating road signs. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 108, “Lamps, Reflective Devices, and Associated Devices.”
Remedy
Dealers will replace the headlights, free of charge. The affected vehicles are still at dealerships and therefore no owner notification letters will be mailed. Owners may contact Rolls-Royce customer service at 1-877-877-3735.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Check if your Rolls-Royce has a Recall
00 63 82 01 00 – Recall RR11 Headlight Replacement
USA – TECHNICAL CAMPAIGN (Non-Compliance Recall 22V-721) – Complete before vehicle handover
PLEASE DO NOT SELL, LEASE OR DELIVER ANY VEHICLE COVERED BY THIS NOTIFICATION UNTIL THE DELIVERY STOP REPAIR HAS BEEN PERFORMED. THIS MEANS THAT DEALERS MAY NOT DELIVER NEW MOTOR VEHICLES TO A CONSUMER UNTIL IT IS FIXED OR USE/SELL REPLACEMENT EQUIPMENT /PARTS SUBJECT TO A DELIVERY STOP.
ALSO, YOU SHOULD NOT SELL, LEASE OR DELIVER ANY PROVENANCE (CPO) OR USED VEHICLES SUBJECT TO A DELIVERY STOP UNTIL THE REPAIR IS COMPLETED.
1. Situation
A small number of Rolls-Royce Phantom (RRll) vehicles have been identified as having an issue with the front headlights. Due to a supplier production error, a specific part of the headlight combination unit did not receive a metal coating during manufacturing process. As a result, the upper road sign illumination aspect of the low beam does not fully meet legislation requirements in certain markets.
Vehicles identified within this campaign will need front headlights replaced.
Dealers should check for vehicles which are subject to this Technical Campaign using ISPA (Integrated Service Processes Application) or S-Gate/ AlR.
2. Affected vehicles
This Recall Campaign involves the following RRll Rolls-Royce Phantom vehicles produced between July 12, 2022, and July 14, 2022.
3. Procedure
Replace both front headlights as per ISTA/AlR repair instructions below:
63 12 021 – Remove and install both headlights.
6312 616 – Replacing both LED headlights (LED headlight laser) (headlight removed).
Please note the following additional points when removing the Illuminated grill:
- Prior to removing the grill, the air guide fixings need to be removed.
- Disconnect plug connectors for grill illumination
3. Parts Information
Chronology :
On September 6, 2022, the supplier informed Rolls-Royce of a potential issue involving certain headlamps.
Initial information suggested that a supplier production process issue may have occurred which could affect certain aspects of headlamp illumination. An engineering review was initiated.
Reviews of supplier documentation and test results were conducted. A review of headlamp regulatory requirements including FMVSS 108 was performed. Preliminary information suggested that a possible noncompliance might exist. Further reviews and assessments were conducted.
Vehicle assembly information and supplier production records were reviewed to determine the number and production dates of potentially affected vehicles.
On September 21, 2022, Rolls-Royce decided to conduct a voluntary non-compliance recall.
Rolls-Royce has not received any reports, nor is Rolls-Royce
otherwise aware, of any accidents or injuries that may be related to this issue.
1 Affected Product
Vehicle
MAKE | MODEL | YEAR |
ROLLS-ROYCE![]() | PHANTOM | 2023 |
5 Associated Documents
Recall Acknowledgement
RCAK-22V721-6355.pdf 645.096KB
Noncompliance Notice 573 Report
RCLRPT-22V721-6662.PDF 214.08KB
Remedy Instructions and TSB
RCRIT-22V721-2562.pdf 916.82KB
Manufacturer Notices(to Dealers,etc) – 00 63 82 01 00 – RECALL RR11 HEADLIGHT REPLACEMENT (USA)
RCMN-22V721-8301.pdf 105.171KB
Recall Quarterly Report #1, 2022-4
RCLQRT-22V721-2211.PDF 211.128KB
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SEOCONTENT-START
Dealer Principal General Manager Sales Manager Service Manager Parts Manager Marketing Source: Name: Replaces: Date: September 29, 2022 Title: Supersedes Bulletin #: A 09 202208 U Phone#: Group: Email: Aftersales Bulletin 00 63 82 01 00 – Recall RRll Headlight Replacement USA – TECHNICAL CAMPAIGN (Non-Compliance Recall 22V-721) – Complete before vehicle handover Finance n/a n/a n/a PLEASE DO NOT SELL, LEASE ORDELIVERANYVEHICLE COVERED BY THIS NOTIFICATION UNTIL THE DELIVERY STOP REPAIR HAS BEEN PERFORMED. THIS MEANS THAT DEALERS MAY NOT DELIVER NEW MOTOR VEHICLES TO A CONSUMER UNTIL IT IS FIXED OR USE/SELL REPLACEMENT EQUIPMENT/PARTS SUBJECT TO A DELIVERY STOP. ALSO, YOU SHOULD NOT SELL, LEASE OR DELIVER ANY PROVENANCE (CPO) OR USED VEHICLES SUBJECT TO A DELIVERY STOP UNTIL THE REPAIR IS COMPLETED. 1. Situation A small number of Rolls-Royce Phantom (RRll) vehicles have been identified as having an issue with the front headlights. Due to a supplier production error, a specific part of the headlight combination unit did not receive a metal coating during manufacturing process. As a result, the upper road sign illumination aspect of the low beam does not fully meet legislation requirements in certain markets. Vehicles identified within this campaign will need front headlights replaced. Dealers should check for vehicles which are subject to this Technical Campaign using ISPA (Integrated Service Processes Application) or S-Gate/ Al R. 2. Affected vehicles This Recall Campaign involves the following RRll Rolls-Royce
Phantom vehicles produced between July 12, 2022, and July 14, 2022. © 2022, Rolls-Royce
Motor Cars NA, LLC. The contents of t his document are confident ial and should not be shared with t hird parties for distribut ion. 3. Procedure Replace both front headlights as per ISTA/AIR repair instructions below: 63 12 021 – Remove and install both headlights. 6312 616 – Replacing both LED headlights (LED headlight laser) (headlight removed). Please note the following additional points when removing the Illuminated grill: Prior to removing the grill, the air guide fixings need to be removed. Disconnect plug connectors for grill illumination 3. Parts Information Description Part Number Quantity Headlight leh 6311 5 AlD 8C3 Headlight right 6311 5 AlD 8C4 Note. Other small parts such as clips, blind rivets, screws, nuts and seals, which must be replaced on the basis of the ISTA repair instructions, are to be selected from the Electronic Parts Catalogue according to the respective vehicle type and invoiced under the special defect code 4. Warranty Information Claims are subject to current Warranty terms. Defect Code 00 63 82 0100 Both headlights replacement. Labor Code Description Labor Notes 63 12 153* Replacing both LED headlights 87FRU Main work 6312 615* Replacing both LED headlights 85 FRU Plus Position *Only use one of the above codes. Contact: If you have further questions, please contact your Regional Aftersales Manager (RAM).
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00 63 82 01 00 – RECALL RR11 HEADLIGHT REPLACEMENT (USA) Service and warranty: Technical campaigns A 09 2022 08 U – 00 63 82 01 00 – Recall RR11 Headlight Replacement USA – TECHNICAL CAMPAIGN (Non-Compliance Recall 22V-721) – Complete before vehicle handover. Situation: Due to a supplier production error, a specific part of the headlight combination unit did not receive a metal coating during manufacturing process. As a result, the upper road sign illumination aspect of the low beam does not fully meet legislation requirements in certain markets. Affected vehicles This Recall Campaign involves the following RR11 Rolls-Royce Phantom vehicles produced between July 12, 2022, and July 14, 2022. For further details, please click here. Action to be taken: PLEASE DO NOT SELL, LEASE OR DELIVER ANY VEHICLE COVERED BY THIS NOTIFICATION UNTIL THE DELIVERY STOP REPAIR HAS BEEN PERFORMED. THIS MEANS THAT DEALERS MAY NOT DELIVER NEW MOTOR VEHICLES TO A CONSUMER UNTIL IT IS FIXED OR USE/SELL REPLACEMENT EQUIPMENT/PARTS SUBJECT TO A DELIVERY STOP. ALSO, YOU SHOULD NOT SELL, LEASE OR DELIVER ANY PROVENANCE (CPO) OR USED VEHICLES SUBJECT TO A DELIVERY STOP UNTIL THE REPAIR IS COMPLETED. ©Copyright Rolls-Royce
Motor Cars NA, LLC. 2022
**************************************************************************************************************
OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-721 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : BMW of North America, LLC Submission Date : SEP 28, 2022 NHTSA Recall No. : 22V-721 Manufacturer Recall No. : NR Manufacturer Information : Manufacturer Name : BMW of North America, LLC Address : P.O. Box 1227 Westwood NJ 07675-1227 Company phone : 18005257417 Population : Number of potentially involved : 2 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2023-2023 Rolls-Royce Phantom Vehicle Type : LIGHT VEHICLES Body Style : 4-DOOR Power Train : GAS Descriptive Information : Approximately 2 vehicles may not fully conform to FMVSS 108 Table XIX-a/-b-c. Basis for recall population determination: Vehicle assembly information and supplier production records were used to determine the production dates of potentially affected vehicles. Recall component difference to non-recall component: The headlamps may not have received a proper coating during the supplier production process. Production Dates : JUL 12, 2022 – JUL 14, 2022 VIN Range 1 : Begin : NR End : NR Not sequential Description of Noncompliance : Description of the Noncompliance : This non-compliance involves the headlamps. Due to a supplier production issue, the headlamps may not have received a metal coating application. As a result, upper road sign illumination by the low beam could be affected. Therefore, potentially affected vehicles may not fully conform to FMVSS 108 Table XIX-a/-b-c, specifically the 10U/90U minimum photometric intensity requirement. FMVSS 1 : 108 – Lamps, reflective devices, and assoc. Equipment FMVSS 2 : NR Description of the Safety Risk : If road signs are not properly illuminated by the vehicle, then a driver may not be able to completely view the information, which could increase the risk of a crash. Part 573 Safety Recall Report 22V-721 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Description of the Cause : NR Identification of Any Warning that can Occur : NR Involved Components : Component Name 1 : Headlamps Component Description : Headlamps Component Part Number : 63 11 5 A1D 8C3, 63 11 5 A1D 8C4 Supplier Identification : Component Manufacturer Name : ZKW Group GmbH Address : Rottenhauser Strasse 8 Wieselburg Foreign States A-3250 Country : Australia Chronology : On September 6, 2022, the supplier informed Rolls-Royce
of a potential issue involving certain headlamps. Initial information suggested that a supplier production process issue may have occurred which could affect certain aspects of headlamp illumination. An engineering review was initiated. Reviews of supplier documentation and test results were conducted. A review of headlamp regulatory requirements including FMVSS 108 was performed. Preliminary information suggested that a possible noncompliance might exist. Further reviews and assessments were conducted. Vehicle assembly information and supplier production records were reviewed to determine the number and production dates of potentially affected vehicles. On September 21, 2022, Rolls-Royce
decided to conduct a voluntary non-compliance recall. Rolls-Royce
has not received any reports, nor is Rolls-Royce
otherwise aware, of any accidents or injuries that may be related to this issue. Part 573 Safety Recall Report 22V-721 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Description of Remedy : Description of Remedy Program : The affected headlamps will be replaced. Owner notification letters are not necessary, as all potentially affected vehicles are at dealers. If this condition was noticed on a potentially affected vehicle prior to this recall, the remedy would be covered by the Rolls-Royce
Motor Cars New Vehicle Limited Warranty program. Therefore, reimbursement for a prenotification remedy re Part 573.13 and Part 577.11 is not necessary. How Remedy Component Differs from Recalled Component : Recalled Component: Headlamps – part number – 63 11 5 A1D 8C3, 63 11 5 A1D 8C4 Identify How/When Recall Condition was Corrected in Production : NR Recall Schedule : Description of Recall Schedule : Notification to dealers is planned to begin and end on September 30, 2022. Notification to owners is not necessary, as all potentially affected vehicles are at dealers. Planned Dealer Notification Date : SEP 30, 2022 – SEP 30, 2022 Planned Owner Notification Date : NR – NR * NR – Not Reported
SEOCONTENT-END
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